104740-3770 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047403770


104740-3770 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-3770 1047403770

Cross reference number

ZEXEL 104740-3770 1047403770


Zexel num
Bosch num
Firm num
Name
104740-3770 
104740-3773 
 
  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D56 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   60.9 60.4 61.4
Basic   *
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   61.9 61.4 62.4
Difference in delivery mm3/st.   4.5
Basic   *
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   25.1 20.1 30.1
Injection timing adjustment_04
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   55.3 52.8 57.8
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   61.9 60.9 62.9
Injection timing adjustment_06
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   60.9 59.9 61.9
Injection timing adjustment_07
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   48.3 45.8 50.8
Injection quantity adjustment
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   25.1 22.1 28.1
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   3050 3050 3050
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8 6.5 9.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8 6 10
Governor adjustment_03
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   73 63 83
Basic   *
Remarks
IDLE
 
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Overflow quantity cm3/min   420 288 552
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   470.5 441 500
Pressure kgf/cm2   4.8 4.5 5.1
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   313.5 284 343
Pressure kgf/cm2   3.2 2.9 3.5
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   470.5 441 500
Pressure kgf/cm2   4.8 4.5 5.1
Stop lever angle_04
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   666.5 637 696
Pressure kgf/cm2   6.8 6.5 7.1
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.5 3.9
Basic   *
_02
Pump speed r/min   500 500 500
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   1.2 0.6 1.8
_03
Pump speed r/min   750 750 750
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   2 1.4 2.6
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.3 4.1
_05
Pump speed r/min   1750 1750 1750
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   5.8 5.2 6.4
_06
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   7.2 6.6 7.8
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   50.2 49.7 50.7
Timer stroke variation dT mm   0.6 0.4 0.8
Basic   *
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   50.3 49.3 51.3
Timer stroke TA mm   3.1 3.1 3.1
Timer stroke variation dT mm   0.6 0.2 1
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   40.2 38.7 41.7
Timer stroke TA mm   2.3 2.3 2.3
Timer stroke variation dT mm   1.4 0.8 2
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1 0.9 1.1
BCS stroke mm   4.7 4.6 4.8
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   42 37 47

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104740-3770
Potentiometer adjustment 1. Applied voltage: Vi 2. Boost pressure = P1kPa {P2 mmHg} 3. Set the control lever at the adjusting point. Position the dummy bolt against the lever and fix. 4. Assemble the potentiometer to obtain output voltage V1 (V) at the fixed position. 5. After mounting the potentiometer, remove the dummy bolt. Vi:Applied voltage C:Position of the control lever N:Pump speed (r/min) V:Output voltage (V) Q:Injection quantity (mm3/st) A:Adjusting point B:Checking point C1:Idling C2:Full speed P1:Boost pressure P2:Boost pressure
----------
Vi=10.0V P1=0kPa P2=0mmHg
----------
N1=750r/min V1=5+-0.03V V2=1 or moreV V3=(8.6)V Q1=35.5+-1cm3/1,000st Vi=10V P1=0kPa P2=0mmHg




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