104740-3730 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047403730

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104740-3730 1047403730

Cross reference number

ZEXEL 104740-3730 1047403730

Zexel num

Bosch num

Firm num

Name

104740-3730
104740-3734

MITSUBISHI

INJECTION-PUMP ASSEMBLY
4D56 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 45.8 45.3 46.3

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 18.1 13.1 23.1

Injection timing adjustment_03

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 39.2 37.2 41.2

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 45.8 44.8 46.8

Injection timing adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 44.3 42.3 46.3

Injection quantity adjustment

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 18.1 15.1 21.1

Difference in delivery mm3/st. 4

Basic *

Injection quantity adjustment_02

Pump speed r/min 2900 2900 2900

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 10 8.5 11.5

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 10 8.5 11.5

Governor adjustment_03

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 5

Governor adjustment_04

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 73 63 83

Basic *

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity with S/T ON cm3/min 522 222 822

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure with S/T ON kPa 470.5 441 500

Pressure with S/T ON kgf/cm2 4.8 4.5 5.1

Basic *

Stop lever angle_02

Pump speed r/min 600 600 600

Pressure with S/T ON kPa 313.5 284 343

Pressure with S/T ON kgf/cm2 3.2 2.9 3.5

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Pressure with S/T ON kPa 470.5 441 500

Pressure with S/T ON kgf/cm2 4.8 4.5 5.1

Stop lever angle_04

Pump speed r/min 2100 2100 2100

Pressure with S/T ON kPa 666.5 637 696

Pressure with S/T ON kgf/cm2 6.8 6.5 7.1

0000001101

Pump speed r/min 1750 1750 1750

Timer stroke with S/T OFF mm 3.7 3.5 3.9

Basic *

_02

Pump speed r/min 500 500 500

Timer stroke with S/T ON mm 1.2 0.4 2

_03

Pump speed r/min 750 750 750

Timer stroke with S/T ON mm 2 1.2 2.8

_04

Pump speed r/min 1250 1250 1250

Timer stroke with S/T ON mm 3.7 2.9 4.5

Timer stroke with S/T OFF mm 1.6 1 2.2

_05

Pump speed r/min 1750 1750 1750

Timer stroke with S/T ON mm 5.8 5 6.6

Timer stroke with S/T OFF mm 3.7 3.3 4.1

_06

Pump speed r/min 2100 2100 2100

Timer stroke with S/T ON mm 7.2 6.4 8

Timer stroke with S/T OFF mm 5.1 4.5 5.7

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.2 1.1 1.3

Control lever angle alpha deg. 23 19 27

Control lever angle beta deg. 48 43 53

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer In the following condition, change the installation position of the potentiometer to adjust the output voltage to within the specified values. Measure the injection quantity at control lever position a (shim thickness = approximately L mm) at N = N1 r/min, determine the voltage using the formula, and adjust the potentiometer. A:Performance standards C:Position of the control lever N:Pump speed Vo:Output voltage E:Conversion formula G:Idling H:Full speed K:Applied voltage X:Injection quantity (cm3/1,000st) Y:Voltage (V) R:Target injection quantity: R1
----------
N1=1,000r/min a=24deg L=15.0mm
----------
V1=1++V V2=(9.3)V K=10V J:V=0.104X+2.608 R1=23+-6cm3/1,000st