104740-3780 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047403780


104740-3780 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-3780 1047403780

Cross reference number

ZEXEL 104740-3780 1047403780


Zexel num
Bosch num
Firm num
Name
104740-3780 
104740-3783 
 
  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D56 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   61.9 61.4 62.4
Difference in delivery mm3/st.   4.5
Basic   *
Remarks
Full
 
Injection timing adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   60.9 60.4 61.4
Basic   *
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   25.2 20.2 30.2
Injection timing adjustment_04
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   55.3 52.8 57.8
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   61.9 60.9 62.9
Injection timing adjustment_06
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   60.9 59.9 61.9
Injection timing adjustment_07
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   48.3 45.8 50.8
Injection quantity adjustment
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   25.2 22.2 28.2
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   3050 3050 3050
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8 6.5 9.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Governor adjustment_03
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8 6 10
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   73 63 83
Basic   *
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Overflow quantity cm3/min   420 288 552
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   470.5 441 500
Pressure kgf/cm2   4.8 4.5 5.1
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   313.5 284 343
Pressure kgf/cm2   3.2 2.9 3.5
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   470.5 441 500
Pressure kgf/cm2   4.8 4.5 5.1
Stop lever angle_04
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   666.5 637 696
Pressure kgf/cm2   6.8 6.5 7.1
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.5 3.9
Basic   *
_02
Pump speed r/min   500 500 500
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   1.2 0.6 1.8
_03
Pump speed r/min   750 750 750
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   2 1.4 2.6
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.3 4.1
_05
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   7.2 6.6 7.8
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   50.3 49.8 50.8
Timer stroke variation dT mm   0.6 0.4 0.8
Basic   *
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   50.3 49.3 51.3
Timer stroke TA mm   3.1 3.1 3.1
Timer stroke variation dT mm   0.6 0.2 1
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   40.2 38.7 41.7
Timer stroke TA mm   2.3 2.3 2.3
Timer stroke variation dT mm   1.4 0.8 2
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1 0.9 1.1
BCS stroke mm   3.7 3.6 3.8
Control lever angle alpha deg.   23 19 27
Control lever angle beta deg.   41 36 46

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104740-3780
Adjustment of the potentiometer Vi:Applied voltage C:Position of the control lever N:Pump speed (r/min) V:Output voltage (V) Q:Injection quantity (mm3/st) A:Adjusting point B:Checking point C1:Idling C2:Full speed P1:Boost pressure P2:Boost pressure
----------
Vi=10.0V P1=0kPa P2=0mmHg
----------
N1=750r/min V1=5+-0.03V V2=Above1V V3=(8.6)V Q1=35.5+-1cm3/1,000st Vi=10V P1=0kPa P2=0mmHg




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Group cross 104740-3780 ZEXEL

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