104303-5060 ZEXEL 9 400 616 489 BOSCH INJECTION-PUMP ASSEMBLY 9400616489 1043035060 62156000290a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 489 9400616489

ZEXEL 104303-5060 1043035060

ISEKI 62156000290A 62156000290a

Service parts 104303-5060 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 104300-6230

3. GOVERNOR

4. SUPPLY PUMP 105248-1090

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4950

11. Nozzle and Holder 6215300-0041

12. Open Pre:MPa(Kqf/cm2) 20.6{210}

13. NOZZLE-HOLDER 105048-3490

14. NOZZLE 105017-0200

15. NOZZLE SET

Include in #1:

104303-5060 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 489 9400616489

ZEXEL 104303-5060 1043035060

ISEKI 62156000290A 62156000290a

Zexel num

Bosch num

Firm num

Name

104303-5060
104303-5200

9 400 616 489

62156000290A ISEKI

INJECTION-PUMP ASSEMBLY
E3AD1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-2

Pre-stroke mm 2.8 2.75 2.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 9

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 35.8 34.8 36.8

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 7.6+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 6.6 5.6 7.6

Max. variation between cylinders % 0 -14 14

Fixing the lever *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point C

Rack position 11.7+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 50 46 54

Fixing the lever *

Rack limit *

Injection quantity adjustment_04

Adjusting point D

Rack position 9.7

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 32.6 31.6 33.6

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque control stroke: L1 (2)RACK LIMIT (3)Rack difference from N = N1
----------
L1=1.1mm N1=1250r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-3deg b=21deg+-6deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark '00' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(110deg)