104303-5030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043035030 62156000220a


104303-5030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104303-5030 1043035030
ISEKI 62156000220A 62156000220a

Cross reference number

ZEXEL 104303-5030 1043035030
ISEKI 62156000220A 62156000220a


Zexel num
Bosch num
Firm num
Name
104303-5030 
104303-5031 
 
62156000220A  ISEKI
INJECTION-PUMP ASSEMBLY
E3AF1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-2
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.6
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   26.4 25.4 27.4
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.8+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   6.6 5.6 7.6
Max. variation between cylinders %   0 -14 14
Fixing the lever   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 104303-5030
N:Pump speed R:Rack position (mm) (1)Torque control stroke: L1 (2)RACK LIMIT: RAL (3)Rack difference between N = N1 and N = N2
----------
L1=1.5mm RAL=11.5+1mm N1=1250r/min N2=800r/min
----------

Speed control lever angle

Test data 104303-5030
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-3deg b=34deg+-6deg

Timing setting

Test data 104303-5030
(1)Pump vertical direction (2)Position of gear mark '00' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(110deg)




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Group cross 104303-5030 ZEXEL

Iseki 

 
62156000190B 
INJECTION-PUMP ASSEMBLY
E3AE1
 
62156000192D 
INJECTION-PUMP ASSEMBLY
E3AE1
 
62156000193E 
INJECTION-PUMP ASSEMBLY
E3AE1
 
62156000200B 
INJECTION-PUMP ASSEMBLY
E3AE1
 
62156000202D 
INJECTION-PUMP ASSEMBLY
E3AE1
 
62156000210A 
INJECTION-PUMP ASSEMBLY
E3AF1
 
62156000212C 
INJECTION-PUMP ASSEMBLY
E3AF1
 
62156000213D 
INJECTION-PUMP ASSEMBLY
E3AF1
104303-5030  

104303-5031 
 
62156000220A 
INJECTION-PUMP ASSEMBLY
E3AF1
 
62156000222C 
INJECTION-PUMP ASSEMBLY
E3AF1
9 400 616 487 
62156000270A 
INJECTION-PUMP ASSEMBLY
E3AG1
9 400 616 488 
62156000280A 
INJECTION-PUMP ASSEMBLY
E3AG1
9 400 616 489 
62156000290A 
INJECTION-PUMP ASSEMBLY
E3AD1
9 400 616 490 
62156000300A 
INJECTION-PUMP ASSEMBLY
E3AD1
 
62156000193F 
INJECTION-PUMP ASSEMBLY
E3AE1
 
62156000203F 
INJECTION-PUMP ASSEMBLY
E3AE1
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