103662-3310 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036623310 6162732350

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 103662-3310 1036623310

KOMATSU 6162732350 6162732350

Service parts 103662-3310 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 103066-3990

3. GOVERNOR 105445-1030

4. SUPPLY PUMP 105235-1751

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-0200

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4501

11. Nozzle and Holder 6166-11-3100

12. Open Pre:MPa(Kqf/cm2) 26.0{265}

13. NOZZLE-HOLDER 105041-7111

14. NOZZLE 105015-9340

15. NOZZLE SET

Include in #1:

101691-6210 as _

103662-3310 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 103662-3310 1036623310

KOMATSU 6162732350 6162732350

Zexel num

Bosch num

Firm num

Name

103662-3310
103662-3311

6162732350 KOMATSU

INJECTION-PUMP ASSEMBLY
SA6D170A * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500

Overflow valve 133424-0420

Overflow valve opening pressure kPa 206 172 240

Overflow valve opening pressure kgf/cm2 2.1 1.75 2.45

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 16.7

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 634 629 639

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.8+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 54.5 49.5 59.5

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 525 525 545

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Speed lever play angle: not exceeding aa (3)RACK LIMIT (4)Idle sub spring setting: L1.
----------
K=8 aa=3deg L1=7.2-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)When pump speed set at aa (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=750r/min bb=900r/min
----------
a=9deg+-5deg b=13deg+-5deg c=30deg+-5deg