103662-3380 ZEXEL 9 400 616 306 BOSCH INJECTION-PUMP ASSEMBLY 9400616306 1036623380 6162732610

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 306 9400616306

ZEXEL 103662-3380 1036623380

KOMATSU 6162732610 6162732610

Include in #1:

106871-7380 as _

Cross reference number

BOSCH 9 400 616 306 9400616306

ZEXEL 103662-3380 1036623380

KOMATSU 6162732610 6162732610

Zexel num

Bosch num

Firm num

Name

103662-3380

9 400 616 306

6162732610 KOMATSU

INJECTION-PUMP ASSEMBLY
SA6D170 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500

Overflow valve 133424-0420

Overflow valve opening pressure kPa 206 172 240

Overflow valve opening pressure kgf/cm2 2.1 1.75 2.45

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.8 3.75 3.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 17.6

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 490 485 495

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Boost pressure kPa 62.7 62.7

Boost pressure mmHg 470 470

Injection quantity adjustment_02

Adjusting point B

Rack position 9.2+-0.5

Pump speed r/min 460 460 460

Average injection quantity mm3/st. 47 42 52

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point C

Rack position 19.5++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 400 380 420

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 700 700 700

Rack position 14.15

Boost pressure kPa 9.3 8 10.6

Boost pressure mmHg 70 60 80

Boost compensator adjustment_02

Pump speed r/min 700 700 700

Rack position 18.75

Boost pressure kPa 49.3 49.3 49.3

Boost pressure mmHg 370 370 370

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Minimum - maximum speed specification (2)Notch fixed: K (3)Tolerance for racks not indicated: +-0.05mm. (4)Stop lever normal setting: R1 (5)RACK LIMIT (6)Boost compensator stroke: BCL (7)Rack difference between N = N1 and N = N2 (8)Set idle sub-spring
----------
K=25 R1=20+0.5mm BCL=4.6+-0.1mm N1=1000r/min N2=700r/min
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Speed control lever angle

F:Full speed
----------

----------
a=(0deg)+-5deg

0000000901

F:Full load I:Idle (1)Use the hole at R = aa (2)Clearance is bb from where contacts inner stopper. (3)Normal idle side (4)Stopper bolt setting
----------
aa=80mm bb=(2)mm
----------
a=(14deg)+-5deg b=(38deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb, pump speed cc (3)No return spring
----------
aa=20+0.5mm bb=2-0.2mm cc=0r/min
----------
a=(22deg)+-5deg b=(37deg)+-5deg