101803-1690 ZEXEL 9 400 616 211 BOSCH INJECTION-PUMP ASSEMBLY 9400616211 1018031690 me069097

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 211 9400616211

ZEXEL 101803-1690 1018031690

MITSUBISHI ME069097 me069097

Service parts 101803-1690 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101080-0860

3. GOVERNOR 105412-1940

4. SUPPLY PUMP 105210-4150

5. AUTOM. ADVANCE MECHANIS 105634-0130

6. COUPLING PLATE 105663-0260

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4760

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-3521

14. NOZZLE

105015-4370

15. NOZZLE SET

Include in #1:

101606-1220 as _

101803-1690 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 211 9400616211

ZEXEL 101803-1690 1018031690

MITSUBISHI ME069097 me069097

Zexel num

Bosch num

Firm num

Name

101803-1690

9 400 616 211

ME069097 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC8 K 14BH INJECTION PUMP ASSY PE8AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 7.7

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 104.6 101.1 108.1

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.3+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 18 15.4 20.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 550--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 1.6 1.1 2.1

Timer adjustment_04

Pump speed r/min 1100

Advance angle deg. 4 3.5 4.5

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 6.5 6.5 6.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT not operating. (4)Torque spring does not operate. (5)Rack difference between N = N1 and N = N2 (6)At shipping (7)Idle sub spring setting: L1. (8)The torque control spring must does not have a set force.
----------
K=15 N1=900r/min N2=500r/min L1=4.5-0.5mm
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Speed control lever angle

F:Full speed I:Idle S:Stop (1)Pump speed = aa (2)At shipping (3)Pump speed = bb
----------
aa=1120r/min bb=910r/min
----------
a=26deg+-5deg b=32deg+-3deg c=11deg+-5deg d=(2deg) e=8deg+-5deg