101692-3290 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016923290


101692-3290 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101692-3290 1016923290

Cross reference number

ZEXEL 101692-3290 1016923290


Zexel num
Bosch num
Firm num
Name
101692-3290 
101692-3291 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D95L *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   78.6 77.6 79.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13.1 12.1 14.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101692-3290
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)The torque control spring does not operate.
----------
K=10
----------

Speed control lever angle

Test data 101692-3290
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=43deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 101692-3290
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 Q ADJUSTMENT PIPING

Test data 101692-3290
Fuel hose piping outline Tester fuel pipe A (B) branch piping Fuel hose C (D) Fuel inlet 1. Because the pump gallery is divided into two, be careful of the fuel piping at adjustment. (1)Connect the fuel inlet hose to port (C), and connect the branch pipe. (2)Connect the tester fuel piping to the branch pipe.
----------

----------

Timing setting

Test data 101692-3290
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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Group cross 101692-3290 ZEXEL

Komatsu 

 
 
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Komatsu 

 
6206711440 
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INJECTION-PUMP ASSEMBLY
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101692-3290  

101692-3291 
 
 
INJECTION-PUMP ASSEMBLY
SA6D95L
9 400 616 030 
6209711310 
INJECTION-PUMP ASSEMBLY
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