101692-3221 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016923221 6207711240


101692-3221 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101692-3221 1016923221
KOMATSU 6207711240 6207711240

Cross reference number

ZEXEL 101692-3221 1016923221
KOMATSU 6207711240 6207711240


Zexel num
Bosch num
Firm num
Name
101692-3221 
101692-3222 
 
6207711240  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D95L *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   44.5 43.5 45.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.4+-0. 5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101692-3221
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Rack difference between N = N1 and N = N2
----------
K=14 R1=(17.5)mm N1=950r/min N2=400r/min
----------

Speed control lever angle

Test data 101692-3221
F:Full speed I:Idle S:Stop
----------

----------
a=(7deg)+-5deg b=32deg+-3deg c=(29deg)+-5deg

Timing setting

Test data 101692-3221
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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Group cross 101692-3221 ZEXEL

Komatsu 

 
 
INJECTION-PUMP ASSEMBLY
S6D95L
9 400 616 027 
6207711331 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY
S6D95L
101692-3221  

101692-3222 
 
6207711240 
INJECTION-PUMP ASSEMBLY
S6D95L
9 400 616 028 
6207711241 
INJECTION-PUMP ASSEMBLY
S6D95L
 
6206711270 
INJECTION-PUMP ASSEMBLY
6D95L
 
6206711280 
INJECTION-PUMP ASSEMBLY
6D95L
9 400 616 029 
6206711430 
INJECTION-PUMP ASSEMBLY
6D95L
 
 

Komatsu 

 
6206711440 
INJECTION-PUMP ASSEMBLY
6D95L
 
 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY
SA6D95L
9 400 616 030 
6209711310 
INJECTION-PUMP ASSEMBLY
SA6D95L
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