101692-3291 ZEXEL 9 400 616 030 BOSCH INJECTION-PUMP ASSEMBLY 9400616030 1016923291 6209711310

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 030 9400616030

ZEXEL 101692-3291 1016923291

KOMATSU 6209711310 6209711310

Service parts 101692-3291 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-3420

3. GOVERNOR 105400-3820

4. SUPPLY PUMP 105220-5280

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0531

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4110

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 19.6(200)

13. NOZZLE-HOLDER 105048-3060

14. NOZZLE

105017-0090

15. NOZZLE SET

Include in #1:

101492-1021 as _

101692-3291 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 030 9400616030

ZEXEL 101692-3291 1016923291

KOMATSU 6209711310 6209711310

Zexel num

Bosch num

Firm num

Name

101692-3291
101692-3950

9 400 616 030

6209711310 KOMATSU

INJECTION-PUMP ASSEMBLY
SA6D95L K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.4

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 79.6 78.6 80.6

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 6.9+-0.5

Pump speed r/min 240 240 240

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K
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K=4
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
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a=53deg+-5deg b=29deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
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a=26.5deg+-5deg b=53deg+-5deg

0000001501 Q ADJUSTMENT PIPING

Fuel hose piping outline Tester fuel pipe A (B) branch piping Fuel hose C (D) Fuel inlet 1. Because the pump gallery is divided into two, be careful of the fuel piping at adjustment. (1)Connect the fuel inlet hose to port (C), and connect the branch pipe. (2)Connect the tester fuel piping to the branch pipe.
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