101685-0510 ZEXEL 9 400 612 423 BOSCH INJECTION-PUMP ASSEMBLY 9400612423 1016850510 9812009513


101685-0510 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 423 9400612423
ZEXEL 101685-0510 1016850510
ISUZU 9812009513 9812009513

Service parts 101685-0510 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101068-3640
3. GOVERNOR 105411-0460
4. SUPPLY PUMP 105210-4251
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-2010
11. Nozzle and Holder 9-15300-184-2
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105031-2600
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101685-0510 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 612 423 9400612423
ZEXEL 101685-0510 1016850510
ISUZU 9812009513 9812009513


Zexel num
Bosch num
Firm num
Name
101685-0510 
9 400 612 423 
9812009513  ISUZU
INJECTION-PUMP ASSEMBLY
DA640T K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   75.5 74.5 76.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_02
Adjusting point   B
Rack position   15.2
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   91 90 92
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Boost pressure kPa   49.3 49.3
Boost pressure mmHg   370 370
Injection quantity adjustment_03
Adjusting point   D
Rack position   9.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11 8.7 13.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   750 750 750
Rack position   13.9
Boost pressure kPa   5.3 4 6.6
Boost pressure mmHg   40 30 50
Boost compensator adjustment_02
Pump speed r/min   750 750 750
Rack position   15.2
Boost pressure kPa   36 29.3 42.7
Boost pressure mmHg   270 220 320

Test data Ex:

Governor adjustment

Test data 101685-0510
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set the torque spring.
----------
K=15
----------

Speed control lever angle

Test data 101685-0510
F:Full speed I:Idle S:Stop
----------

----------
a=11deg+-5deg b=32deg+-5deg c=32deg+-3deg




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Group cross 101685-0510 ZEXEL

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