101685-0570 ZEXEL F 019 Z20 481 BOSCH INJECTION-PUMP ASSEMBLY f019z20481 1016850570 1156000362


101685-0570 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z20 481 f019z20481
ZEXEL 101685-0570 1016850570
ISUZU 1156000362 1156000362

Service parts 101685-0570 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101068-3630
3. GOVERNOR 105510-8400
4. SUPPLY PUMP 105210-4251
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-2010
11. Nozzle and Holder 9-15300-184-2
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105031-2600
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101685-0570 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH F 019 Z20 481 f019z20481
ZEXEL 101685-0570 1016850570
ISUZU 1156000362 1156000362


Zexel num
Bosch num
Firm num
Name
101685-0570 
F 019 Z20 481 
1156000362  ISUZU
INJECTION-PUMP ASSEMBLY
DA120 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   63 61.6 64.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   13
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   63.3 61.1 65.5
Max. variation between cylinders %   0 -3 3
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   38.7 36.8 40.6
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   10+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   15 12.7 17.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101685-0570
R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Torque control stroke
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