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101685-0540 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016850540 9812009111


101685-0540 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101685-0540 1016850540
ISUZU 9812009111 9812009111

Service parts 101685-0540 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101068-3610
3. GOVERNOR 105542-6300
4. SUPPLY PUMP 105210-4251
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3150
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-2010
11. Nozzle and Holder 9-15300-184-2
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105031-2600
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101685-0540 as INJECTION-PUMP ASSEMBLY

Include in #2:

104745-3370 as _
104745-3371
104745-3372
104745-3373

Cross reference number

ZEXEL 101685-0540 1016850540
ISUZU 9812009111 9812009111


Zexel num
Bosch num
Firm num
Name
101685-0540 
 
9812009111  ISUZU
INJECTION-PUMP ASSEMBLY
DA120 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   63 61.6 64.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   13
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   63.3 61.3 65.3
Max. variation between cylinders %   0 -3 3
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   11.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   38.7 37 40.4
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   10+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   15 13.3 16.7
Max. variation between cylinders %   0 -13 13
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101685-0540
N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1
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Have questions with 101685-0540?





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Isuzu 

101685-0500  
 
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DA120
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