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Information injection-pump assembly
BOSCH
F 01G 000 00G
f01g00000g
ZEXEL
101609-3330
1016093330
KOMATSU
3863499
3863499
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Injection Pump 101609-3330 for Zexel
NC Part number:101609-3330 || Application:for Zexel
NC Part number:101609-3330 || Application:for Zexel
$2,339.79
03 Jan 2024
CN: QYWD
Fuel Injection Pump Model 101609-3330 3863499 Compatible for Bosch Jack Sell Komatsu Engine
TUWODE Part Number: 101609-3330 || Part Name: Fuel Injection Pump || Application: Compatible with Bosch Jack Sell Komatsu Engine || Enhanced Fuel Efficiency: The fuel injection pump provides precise control over the amount and timing of fuel injection, ensuring that fuel enters the combustion chamber at the optimal moment to maximize fuel efficiency. || Improved engine performance: By delivering a more precise amount of fuel, the fuel injection pump contributes to smooth engine operation, increased power output and responsiveness.
TUWODE Part Number: 101609-3330 || Part Name: Fuel Injection Pump || Application: Compatible with Bosch Jack Sell Komatsu Engine || Enhanced Fuel Efficiency: The fuel injection pump provides precise control over the amount and timing of fuel injection, ensuring that fuel enters the combustion chamber at the optimal moment to maximize fuel efficiency. || Improved engine performance: By delivering a more precise amount of fuel, the fuel injection pump contributes to smooth engine operation, increased power output and responsiveness.
Service parts 101609-3330 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Include in #1:
101609-3330
as INJECTION-PUMP ASSEMBLY
Include in #2:
104058-3420
as _
Cross reference number
BOSCH
F 01G 000 00G
f01g00000g
ZEXEL
101609-3330
1016093330
KOMATSU
3863499
3863499
Zexel num
Bosch num
Firm num
Name
101609-3330
F 01G 000 00G
3863499 KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D102E K 14BE INJECTION PUMP ASSY PE6A PE
SA6D102E K 14BE INJECTION PUMP ASSY PE6A PE
101609-3330
F 01G 000 00G
6736711131 KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D102E K 14BE INJECTION PUMP ASSY PE6A PE
SA6D102E K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-3420
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.5
2.45
2.55
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.3
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
106.5
105.5
107.5
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
7.3+-0.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
15
14
16
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
80
80
90
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Adjust the secondary timing before adjusting the governor.
(4)RACK LIMIT
----------
K=13
----------
----------
K=13
----------
Speed control lever angle
F:Full speed
I:Idle
S:Speed
(1)Use the center of the hole at R = aa
----------
aa=77mm
----------
a=21deg+-3deg b=32deg+-3deg c=36deg+-5deg
----------
aa=77mm
----------
a=21deg+-3deg b=32deg+-3deg c=36deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa).
(3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery).
(4)B.T.D.C.: aa
(5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut.
(6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft.
(7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=20deg bb=0deg
----------
a=54deg54min+-3deg b=10deg+-30min
----------
aa=20deg bb=0deg
----------
a=54deg54min+-3deg b=10deg+-30min
Have questions with 101609-3330?
Group cross 101609-3330 ZEXEL
Komatsu
Komatsu
Komatsu
101609-3330
F 01G 000 00G
3863499
INJECTION-PUMP ASSEMBLY
SA6D102E
SA6D102E
101609-3330
F 01G 000 00G
6736711131
INJECTION-PUMP ASSEMBLY
SA6D102E
SA6D102E