101609-3311 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016093311


101609-3311 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101609-3311 1016093311

Service parts 101609-3311 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9990
3. GOVERNOR 105404-5230
4. SUPPLY PUMP 105220-5690
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101609-3311 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101609-3311 1016093311


Zexel num
Bosch num
Firm num
Name
101609-3311 
 
   
INJECTION-PUMP ASSEMBLY
14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   91 90 92
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.2+-0.5
Pump speed r/min   515 515 515
Average injection quantity mm3/st.   15 14 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 80
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101609-3311
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)The torque control spring does not operate. (4)Adjust the secondary timing before adjusting the governor. (5)RACK LIMIT
----------
K=14
----------

Speed control lever angle

Test data 101609-3311
F:Full speed I:Idle S:Stop (1)Use the center of the hole at R = aa
----------
aa=77mm
----------
a=18deg+-3deg b=32deg+-3deg c=33deg+-5deg

Timing setting

Test data 101609-3311
(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=17deg bb=0deg
----------
a=54deg+-54min+-3deg b=8deg30min+-30min




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Group cross 101609-3311 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 615 897 
3863452 
INJECTION-PUMP ASSEMBLY
6BT-C
F 019 Z20 419 
 
INJECTION-PUMP ASSEMBLY
101609-3311  
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 248 
3863495 
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S6D102E
9 400 613 248 
6735711141 
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INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 610 778 
3863461 
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SA6D102E
9 400 610 778 
6736711140 
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3863499 
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F 01G 000 00G 
6736711131 
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Komatsu 

9 400 615 898 
3863541 
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6BT-C
 
6735711180 
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S6D102E
9 400 615 899 
3863709 
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9 400 615 899 
6735711181 
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S6D102E
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 611 608 
3863595 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 611 608 
6735711240 
INJECTION-PUMP ASSEMBLY
S6D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 006 
3863643 
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S6D102E
9 400 613 006 
6735711270 
INJECTION-PUMP ASSEMBLY
S6D102E
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 615 900 
3863696 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 900 
6735711360 
INJECTION-PUMP ASSEMBLY
S6D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 611 609 
3863505 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 611 609 
6735711300 
INJECTION-PUMP ASSEMBLY
S6D102E
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