101608-6240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016086240


101608-6240 INJECTION-PUMP ASSEMBLY
Rating:
9
Buy INJECTION-PUMP ASSEMBLY 101608-6240 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101608-6240 1016086240

Cross reference number

ZEXEL 101608-6240 1016086240


Zexel num
Bosch num
Firm num
Name
101608-6240 
 
   
INJECTION-PUMP ASSEMBLY
6D34TL

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   97.5 96.5 98.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   89.3 89.3
Boost pressure mmHg   670 670
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.8+-0.5
Pump speed r/min   475 475 475
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   R1-0.65
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   63 59 67
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 75
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   750 750 750
Rack position   R1-0.65
Boost pressure kPa   37.3 32 42.6
Boost pressure mmHg   280 240 320
Boost compensator adjustment_02
Pump speed r/min   750 750 750
Rack position   R1(8.4)
Boost pressure kPa   76 76 76
Boost pressure mmHg   570 570 570
Timer adjustment
Pump speed r/min   0
Advance angle deg.   2 1.5 2.5
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2 1.5 2.5
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_03
Pump speed r/min   750+-25
Advance angle deg.   0 0 0
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101608-6240
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Boost compensator stroke: BCL (6)Main spring setting
----------
K=15 BCL=0.65+-0.1mm
----------

Speed control lever angle

Test data 101608-6240
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=14deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 101608-6240
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101608-6240
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(130deg)




Have questions with 101608-6240?





Group cross 101608-6240 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
6D16TLEB
9 400 612 565 
 
INJECTION-PUMP ASSEMBLY
9 400 612 801 
 
INJECTION-PUMP ASSEMBLY
9 400 613 054 
 
INJECTION-PUMP ASSEMBLY
9 400 615 842 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 014 
ME078794 
INJECTION-PUMP ASSEMBLY
6D16TLEB
9 400 612 985 
 
INJECTION-PUMP ASSEMBLY
6D16TLEC
9 400 612 988 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
9 400 615 843 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 015 
ME078795 
INJECTION-PUMP ASSEMBLY
6D16TLEC
9 400 611 944 
 
INJECTION-PUMP ASSEMBLY
6D16T
9 400 615 844 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 016 
ME078737 
INJECTION-PUMP ASSEMBLY
6D16T
 
 
INJECTION-PUMP ASSEMBLY
9 400 611 203 
 
INJECTION-PUMP ASSEMBLY
6D34TE
9 400 612 752 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 613 055 
ME219075 
INJECTION-PUMP ASSEMBLY
6D34TE
101608-6240  
 
 
INJECTION-PUMP ASSEMBLY
6D34TL

Mitsubishi 

9 400 615 845 
ME219120 
INJECTION-PUMP ASSEMBLY
6D34TL
 
 
INJECTION-PUMP ASSEMBLY
6D34TL

Mitsubishi 

9 400 615 846 
ME219121 
INJECTION-PUMP ASSEMBLY
6D34TL
9 400 611 713 
 
INJECTION-PUMP ASSEMBLY
6D34TL
9 400 612 949 
 
INJECTION-PUMP ASSEMBLY
9 400 613 258 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 615 847 
ME219122 
INJECTION-PUMP ASSEMBLY
6D34TL
 
 
INJECTION-PUMP ASSEMBLY
6D16TL

Mitsubishi 

9 400 615 848 
ME078893 
INJECTION-PUMP ASSEMBLY
6D16TL
9 400 612 073 
 
INJECTION-PUMP ASSEMBLY
6D16TL
9 400 615 849 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 017 
ME078894 
INJECTION-PUMP ASSEMBLY
6D16TL
9 400 612 208 
 
INJECTION-PUMP ASSEMBLY
6D16TL
9 400 613 294 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 018 
ME440070 
INJECTION-PUMP ASSEMBLY
6D16TL
Back to top