101606-9040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016069040 16713z5968

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101606-9040 1016069040

NISSAN-DIESEL 16713Z5968 16713z5968

Service parts 101606-9040 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-5180

3. GOVERNOR 105921-6050

4. SUPPLY PUMP

105220-7010

5. AUTOM. ADVANCE MECHANIS 105672-0320

6. COUPLING PLATE 105662-1370

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6770

11. Nozzle and Holder 16600-Z5608

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105030-3490

14. NOZZLE 105015-9260

15. NOZZLE SET

Include in #1:

101401-7321 as _

101606-9040 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101606-9040 1016069040

NISSAN-DIESEL 16713Z5968 16713z5968

Zexel num

Bosch num

Firm num

Name

101606-9040
101606-9100

16713Z5968 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE6E * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-1420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.7 3.65 3.75

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 12.6

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 80.1 78.5 81.7

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 11.5 9.7 13.3

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.6)

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 80.1 79.1 81.1

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1(12.6)

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 92.7 88.7 96.7

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.2

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 68.2 65 71.4

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 83 83 93

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (1130)

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1200

Advance angle deg. 1 0.5 1.5

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 5.5 5.2 5.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=H05
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=33mm
----------
a=26.5deg+-5deg b=38deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Have questions with 101606-9040?

Group cross 101606-9040 ZEXEL

Hyundai

101606-9000

9 400 615 549

INJECTION-PUMP ASSEMBLY
6D16

101606-9010

9 400 615 550

INJECTION-PUMP ASSEMBLY
6D16

101606-9020

101606-9021

INJECTION-PUMP ASSEMBLY
6D16

101606-9021

9 400 615 551

INJECTION-PUMP ASSEMBLY
6D16

Nissan-Diesel

101606-9030

101606-9090

F 01G 09U 04T

16713Z5967

INJECTION-PUMP ASSEMBLY
FE6A

101606-9040

101606-9100

16713Z5968

INJECTION-PUMP ASSEMBLY
FE6E

101606-9050

101606-9120

16713Z5972

INJECTION-PUMP ASSEMBLY
FE6E

101606-9060

16713Z5520

INJECTION-PUMP ASSEMBLY
FE6A

101606-9070

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101606-9071

16713Z5521

INJECTION-PUMP ASSEMBLY
FE6B

101606-9080

16790Z5579

INJECTION-PUMP ASSEMBLY
FD606

101606-9090

F 01G 09U 04U

16713Z5976

INJECTION-PUMP ASSEMBLY
FE6A