101605-9600 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016059600


101605-9600 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101605-9600 1016059600

Cross reference number

ZEXEL 101605-9600 1016059600


Zexel num
Bosch num
Firm num
Name
101605-9600 
101605-9601 
 
  DAEWOO
INJECTION-PUMP ASSEMBLY
D1146TI *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   6-2-4-1- 5-3
Pre-stroke mm   4.3 4.25 4.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 6-2
deg.   60 59.5 60.5
Difference between angles 2
Cal 6-4
deg.   120 119.5 120.5
Difference between angles 3
Cal 6-1
deg.   180 179.5 180.5
Difference between angles 4
Cal 6-5
deg.   240 239.5 240.5
Difference between angles 5
Cal 6-3
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   125.5 123.5 127.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   96 96
Boost pressure mmHg   720 720
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.8+-0.5
Pump speed r/min   370 370 370
Average injection quantity mm3/st.   8.5 7.2 9.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-1.5
Boost pressure kPa   8.7 3.4 14
Boost pressure mmHg   65 25 105
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1-1.1
Boost pressure kPa   25.3 22.6 28
Boost pressure mmHg   190 170 210
Boost compensator adjustment_03
Pump speed r/min   500 500 500
Rack position   R1(12.5)
Boost pressure kPa   82.6 82.6 82.6
Boost pressure mmHg   620 620 620

Test data Ex:

Governor adjustment

Test data 101605-9600
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Set idle sub-spring
----------
K=6 BCL=1.5+-0.1mm
----------

Speed control lever angle

Test data 101605-9600
F:Full speed I:Idle (1)- (2)Stopper bolt setting
----------

----------
a=12deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 101605-9600
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)-
----------
aa=1-0.5mm bb=0r/min
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101605-9600
(1)Pump vertical direction (2)Camshaft's key groove position at No. 6 cylinder's beginning of injection. (3)- (4)-
----------

----------
a=(120deg)




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