101605-9650 ZEXEL 9 400 615 389 BOSCH INJECTION-PUMP ASSEMBLY 9400615389 1016059650 16790z5611

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 389 9400615389

ZEXEL 101605-9650 1016059650

NISSAN-DIESEL 16790Z5611 16790z5611

Include in #2:

104746-1660 as _

Cross reference number

BOSCH 9 400 615 389 9400615389

ZEXEL 101605-9650 1016059650

NISSAN-DIESEL 16790Z5611 16790z5611

Zexel num

Bosch num

Firm num

Name

101605-9650

9 400 615 389

16790Z5611 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE654 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 73.5 71.5 75.5

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.6+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 10 8.2 11.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 85 85 95

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
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K=12
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
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a=(18deg)+-5deg b=(23deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
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a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
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L=6.1mm
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a1=B a2=- a3=- a4=- r1=900r/min r2=- r3=- r4=- Q1=73.5+-2mm3/st Q2=- Q3=- Q4=- c1=+-3.5% c2=- c3=- c4=- a5=23 a6=22 a7=21 a8=20 a9=19 a10=18 a11=17 a12=- a13=- a14=- a15=- r5=1150r/min r6=1100r/min r7=1050r/min r8=1000r/min r9=950r/min r10=900r/min r11=850r/min r12=- r13=- r14=- r15=- R5=1235+-28r/min R6=1180+-27r/min R7=1130+-26r/min R8=1075+-25r/min R9=1020+-23r/min R10=965+-22r/min R11=915+-22r/min R12=- R13=- R14=- R15=-

Timing setting

(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
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a=(60deg)