101605-9601 ZEXEL 9 400 615 386 BOSCH INJECTION-PUMP ASSEMBLY 9400615386 1016059601

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 386 9400615386

ZEXEL 101605-9601 1016059601

Service parts 101605-9601 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101062-8210

3. GOVERNOR 105411-1891

4. SUPPLY PUMP 105210-5590

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4370

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 20.6{210}

13. NOZZLE-HOLDER 105031-3900

14. NOZZLE

105015-5670

15. NOZZLE SET

Include in #1:

101605-9601 as INJECTION-PUMP ASSEMBLY

Include in #2:

104134-1033 as _

Cross reference number

BOSCH 9 400 615 386 9400615386

ZEXEL 101605-9601 1016059601

Zexel num

Bosch num

Firm num

Name

101605-9601

9 400 615 386

DAEWOO

INJECTION-PUMP ASSEMBLY
D1146TI K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4420

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 6-2-4-1- 5-3

Pre-stroke mm 4.3 4.25 4.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 6-2 deg. 60 59.5 60.5

Difference between angles 2
Cal 6-4 deg. 120 119.5 120.5

Difference between angles 3
Cal 6-1 deg. 180 179.5 180.5

Difference between angles 4
Cal 6-5 deg. 240 239.5 240.5

Difference between angles 5
Cal 6-3 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.5

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 125.5 123.5 127.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 66.7 66.7

Boost pressure mmHg 500 500

Injection quantity adjustment_02

Adjusting point C

Rack position 7.8+-0.5

Pump speed r/min 370 370 370

Average injection quantity mm3/st. 8.5 7.2 9.8

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-1.5

Boost pressure kPa 8 2.7 13.3

Boost pressure mmHg 60 20 100

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1-1.1

Boost pressure kPa 20 17.3 22.7

Boost pressure mmHg 150 130 170

Boost compensator adjustment_03

Pump speed r/min 500 500 500

Rack position R1(12.5)

Boost pressure kPa 53.3 53.3 53.3

Boost pressure mmHg 400 400 400

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Set idle sub-spring
----------
K=6 BCL=1.5+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=27deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery)
----------
aa=1-0.5mm bb=0r/min
----------
a=21deg+-5deg b=(55deg)