101605-9240 ZEXEL 9 400 615 374 BOSCH INJECTION-PUMP ASSEMBLY 9400615374 1016059240

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 374 9400615374

ZEXEL 101605-9240 1016059240

Service parts 101605-9240 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-6320

3. GOVERNOR 105419-1730

4. SUPPLY PUMP 105210-5480

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-1550

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6210

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105031-3910

14. NOZZLE

105015-5330

15. NOZZLE SET

Include in #1:

101605-9240 as INJECTION-PUMP ASSEMBLY

Include in #2:

104749-5362 as _

Cross reference number

BOSCH 9 400 615 374 9400615374

ZEXEL 101605-9240 1016059240

Zexel num

Bosch num

Firm num

Name

101605-9240

9 400 615 374

HYUNDAI

INJECTION-PUMP ASSEMBLY
6D22 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.4

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 112.9 109.9 115.9

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 93.3 90.3 96.3

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.8+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 13.4 10.8 16

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 155 155 165

Fixing the lever *

Rack limit *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 8.7 6.1 11.3

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Main spring setting (5)Set at delivery (6)Rack difference between N = N1 and N = N2 (7)Set idle sub-spring
----------
K=8 N1=750r/min N2=250r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)At delivery (3)Set the pump speed at aa (4)Set the pump speed at bb.
----------
aa=750r/min bb=900r/min
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a=23deg+-5deg b=(2deg) c=1deg+-5deg d=5deg+-5deg