101605-3630 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016053630 6136721490


101605-3630 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101605-3630 1016053630
KOMATSU 6136721490 6136721490

Cross reference number

ZEXEL 101605-3630 1016053630
KOMATSU 6136721490 6136721490


Zexel num
Bosch num
Firm num
Name
101605-3630 
101605-3690 
 
6136721490  KOMATSU
INJECTION-PUMP ASSEMBLY
6D105 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Nozzle and nozzle holder   105780-8 140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.3
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   40.4 39.4 41.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   9.3 8.3 10.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101605-3630
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
K=15 RAL=14.6+-0.2mm N1=1175r/min N2=1000r/min N3=1175r/min N4=650r/min
----------

Speed control lever angle

Test data 101605-3630
F:Full speed I:Idle S:Stop
----------

----------
a=13deg+-5deg b=19deg+-5deg c=32deg+-3deg

Timing setting

Test data 101605-3630
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




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