101605-3780 ZEXEL 9 400 615 357 BOSCH INJECTION-PUMP ASSEMBLY 9400615357 1016053780 6209711331


101605-3780 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 357 9400615357
ZEXEL 101605-3780 1016053780
KOMATSU 6209711331 6209711331

Service parts 101605-3780 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3720
3. GOVERNOR 105400-5081
4. SUPPLY PUMP 105220-5420
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0531
7. COUPLING PLATE 156637-8520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4551
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105048-3300
14. NOZZLE 105017-0430
15. NOZZLE SET

Include in #1:

101605-3780 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 357 9400615357
ZEXEL 101605-3780 1016053780
KOMATSU 6209711331 6209711331


Zexel num
Bosch num
Firm num
Name
101605-3780 
101605-3870 
9 400 615 357 
6209711331  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D95L * K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   94.9 93.9 95.9
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.1+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101605-3780
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=4
----------

Speed control lever angle

Test data 101605-3780
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=53deg+-5deg b=26deg+-5deg

Stop lever angle

Test data 101605-3780
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 Q ADJUSTMENT PIPING

Test data 101605-3780
Tester fuel pipe A (B) branch piping Fuel inlet C Piping at standard injection quantity adjustment 1. Because the pump gallery is divided into two, be careful of the fuel piping at adjustment.
----------

----------

Timing setting

Test data 101605-3780
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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