101605-3360 ZEXEL 9 400 619 725 BOSCH INJECTION-PUMP ASSEMBLY 9400619725 1016053360 6138721480


101605-3360 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 725 9400619725
ZEXEL 101605-3360 1016053360
KOMATSU 6138721480 6138721480

Service parts 101605-3360 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4120
3. GOVERNOR 105410-8610
4. SUPPLY PUMP 105210-4800
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0870
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6180
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-5810
15. NOZZLE SET

Include in #1:

101605-3360 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 725 9400619725
ZEXEL 101605-3360 1016053360
KOMATSU 6138721480 6138721480


Zexel num
Bosch num
Firm num
Name
101605-3360 
9 400 619 725 
6138721480  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D110 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4 3.95 4.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   113.3 112.3 114.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.8+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   11.2 10 12.4
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.5+-0.5
Pump speed r/min   940 940 940
Average injection quantity mm3/st.   17.4 16.2 18.6
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101605-3360
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2 (3)Idle sub spring setting: L1.
----------
K=18 N1=900r/min N2=400r/min L1=7-0.5mm
----------

Speed control lever angle

Test data 101605-3360
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-5deg b=25deg+-5deg

Stop lever angle

Test data 101605-3360
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101605-3360
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Have questions with 101605-3360?





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