101605-3530 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016053530


101605-3530 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101605-3530 1016053530

Cross reference number

ZEXEL 101605-3530 1016053530


Zexel num
Bosch num
Firm num
Name
101605-3530 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D105 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   70.5 69.5 71.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   64 64
Boost pressure mmHg   480 480
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   9.6 8.1 11.1
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   750 750 750
Rack position   10.5
Boost pressure kPa   28 25.3 30.7
Boost pressure mmHg   210 190 230
Boost compensator adjustment_02
Pump speed r/min   750 750 750
Rack position   11.5
Boost pressure kPa   50.7 44 57.4
Boost pressure mmHg   380 330 430

Test data Ex:

Governor adjustment

Test data 101605-3530
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator stroke: BCL (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4 (5)Rack difference between N = N5 and N = N6.
----------
K=10 BCL=1+-0.1mm N1=1150r/min N2=1000r/min N3=1150r/min N4=800r/min N5=1150r/min N6=350r/min
----------

Speed control lever angle

Test data 101605-3530
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 101605-3530
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb (2)Stopper bolt setting
----------
aa=0r/min bb=1-0.2mm
----------
a=42.5deg+-5deg b=(55deg)

Timing setting

Test data 101605-3530
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




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