101401-4770 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014014770 8970899050


101401-4770 INJECTION-PUMP ASSEMBLY
Rating:
42
Buy INJECTION-PUMP ASSEMBLY 101401-4770 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101401-4770 1014014770
ISUZU 8970899050 8970899050

Service parts 101401-4770 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8170
3. GOVERNOR 105932-0200
4. SUPPLY PUMP 105210-6040
5. AUTOM. ADVANCE MECHANIS 105676-8010
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5872
11. Nozzle and Holder 8-97090-308-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105048-3673
14. NOZZLE 105017-1700
15. NOZZLE SET

Include in #1:

101401-4770 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101401-4770 1014014770
ISUZU 8970899050 8970899050


Zexel num
Bosch num
Firm num
Name
101401-4770 
101401-4840 
 
8970899050  ISUZU
INJECTION-PUMP ASSEMBLY
4HG1 * K 14BD PE4AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-1920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   3.8 3.75 3.85
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   75 73.4 76.6
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   10.9+-0. 5
Pump speed r/min   285 285 285
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.1)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   75 74 76
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   93 89 97
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.05
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   56 52 60
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1+0.3
Pump speed r/min   1280 1280 1280
Average injection quantity mm3/st.   87 83 91
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   I
Rack position   20++
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   100 100 132
Fixing the lever   *
Timer adjustment
Pump speed r/min   1150--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1100
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-4770
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=J41
----------

Speed control lever angle

Test data 101401-4770
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=39deg+-5deg b=27deg+-3deg

Stop lever angle

Test data 101401-4770
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=64mm
----------
a=20deg+-5deg b=29deg+-5deg

0000001501 FICD

Test data 101401-4770
(A) applied negative pressure (B) Screw (c) Nut 1. Set the actuator as described below. (1)Confirm that there is clearance between the actuator lever and the speed lever. (2)Loosen the nut (C). (3)Push in the screw (B). (4)Apply P1 from the actuator (A) part. (5)Pull out the screw (B) slowly. (6)Tighten and fix the nut (C) when pump speed is Na and the rack position is Ra. (7)Torque the nut (C) to T1. (8)Apply P2 several times. (9)Confirm that the actuator functions normally. (10)Confirm that there is a clearance between the actuator lever and the speed lever at that time.
----------
P1=53.3kPa(400mmHg) P2=53.3kPa(400mmHg) Na=400r/min Ra=10.7+-0.1mm T1=1.2~1.6N-m(0.12~0.16kgf-m)
----------
L=(5)mm

0000001601 RACK SENSOR

Rack sensor adjustment (1)These types of rack sensors do not need adjustment. Confirm the output as described below. (2)Mount the rack sensor main body to the pump main body. (3)Measure the Vist at pump speed N1 and rack position Ra.
----------
N1=1600r/min Ra=R1(13.1)+0.5mm
----------

Timing setting

Test data 101401-4770
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)Stamping position on the A/T outer rim (4)Pump bracket check hole position. (5)At the No 1 cylinder's beginning of injection, align with the aligning mark seen through the bracket's check hole and mark the A/T's bevel C1. (6)B.T.D.C.: aa
----------
aa=6deg
----------
a=(60deg) b=(85deg)




Have questions with 101401-4770?





Group cross 101401-4770 ZEXEL

Isuzu 

 
8970934940 
INJECTION-PUMP ASSEMBLY
4BD1-T
F 019 Z10 036 
8970934941 
INJECTION-PUMP ASSEMBLY
4BD1-T
9 400 613 723 
8971175620 
INJECTION-PUMP ASSEMBLY
4BD1-T
F 019 Z10 029 
8971175621 
INJECTION-PUMP ASSEMBLY
4BD1-T
F 019 Z10 566 
8970934960 
INJECTION-PUMP ASSEMBLY
4BD1-T
F 019 Z10 154 
8970934961 
INJECTION-PUMP ASSEMBLY
4BD1-T
F 019 Z10 155 
8971175630 
INJECTION-PUMP ASSEMBLY
4BD1-T
F 019 Z10 155 
8971175631 
INJECTION-PUMP ASSEMBLY
4BD1-T
 
8970934970 
INJECTION-PUMP ASSEMBLY
4BD1-T
 
8970934971 
INJECTION-PUMP ASSEMBLY
4BD1-T
9 400 613 724 
8971175640 
INJECTION-PUMP ASSEMBLY
4BD1-T
9 400 613 352 
8971175641 
INJECTION-PUMP ASSEMBLY
4BD1-T
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
8970899040 
INJECTION-PUMP ASSEMBLY
4HF1
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
8971058370 
INJECTION-PUMP ASSEMBLY
4HF1
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
8971058390 
INJECTION-PUMP ASSEMBLY
4HF1
101401-4770  

101401-4840 
 
8970899050 
INJECTION-PUMP ASSEMBLY
4HG1

Nissan 

 
1670089TA1 
INJECTION-PUMP ASSEMBLY

Isuzu 

F 01G 09U 002 
8971147590 
INJECTION-PUMP ASSEMBLY
4HG1

Nissan 

 
1670089TA2 
INJECTION-PUMP ASSEMBLY

Isuzu 

F 01G 09U 003 
8971147600 
INJECTION-PUMP ASSEMBLY
4HG1
Back to top