101603-9970 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016039970

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101603-9970 1016039970

Service parts 101603-9970 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-6100

3. GOVERNOR 105492-7073

4. SUPPLY PUMP 105210-5280

5. AUTOM. ADVANCE MECHANIS 105644-0490

6. COUPLING PLATE 105662-1290

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101603-9970 as INJECTION-PUMP ASSEMBLY

Include in #2:

104741-5970 as _

Cross reference number

ZEXEL 101603-9970 1016039970

Zexel num

Bosch num

Firm num

Name

101603-9970
101603-9971

DAEWOO

INJECTION-PUMP ASSEMBLY
D1146 * 14CT PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 6-2-4-1- 5-3

Pre-stroke mm 4.6 4.55 4.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 6-2 deg. 60 59.5 60.5

Difference between angles 2
Cal 6-4 deg. 120 119.5 120.5

Difference between angles 3
Cal 6-1 deg. 180 179.5 180.5

Difference between angles 4
Cal 6-5 deg. 240 239.5 240.5

Difference between angles 5
Cal 6-3 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point B

Rack position 10.6

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 86.6 85.6 87.6

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 10

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 67.1 64.1 70.1

Fixing the lever *

Injection quantity adjustment_03

Adjusting point D

Rack position 8.4+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 8 6.5 9.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_04

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 100

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 750--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1250

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Microswitch adjustment unnecessary. (5)Boost compensator excessive fuel lever at operation: L1 (at N = N1) (6)Damper spring setting
----------
RT=1 TH=2mm L1=10.7+0.2mm N1=400r/min
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Speed control lever angle

F:Full speed
----------

----------
a=6deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=24deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=71deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

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a=(60deg)