101603-9971 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016039971


101603-9971 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-9971 1016039971

Service parts 101603-9971 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6100
3. GOVERNOR 105492-7073
4. SUPPLY PUMP 105210-5280
5. AUTOM. ADVANCE MECHANIS 105644-0520
6. COUPLING PLATE 105662-1490
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101603-9971 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101603-9971 1016039971


Zexel num
Bosch num
Firm num
Name
101603-9971 
 
  DPICO
INJECTION-PUMP ASSEMBLY
D1146 Q 14CU INJECTION PUMP ASSY PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   6-2-4-1- 5-3
Pre-stroke mm   4.6 4.55 4.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 6-2
deg.   60 59.5 60.5
Difference between angles 2
Cal 6-4
deg.   120 119.5 120.5
Difference between angles 3
Cal 6-1
deg.   180 179.5 180.5
Difference between angles 4
Cal 6-5
deg.   240 239.5 240.5
Difference between angles 5
Cal 6-3
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   B
Rack position   10.6
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   86.6 85.6 87.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   10
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   67.1 64.1 70.1
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   8.4+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   8 6.5 9.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   100 100
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1250
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-9971
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Microswitch adjustment unnecessary. (3)Excess fuel lever setting: EXL (N = N1) (4)Damper spring setting
----------
EXL=10.7+0.2mm N1=400r/min
----------

Speed control lever angle

Test data 101603-9971
F:Full speed
----------

----------
a=6deg+-5deg

0000000901

Test data 101603-9971
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=24deg+-3deg

Stop lever angle

Test data 101603-9971
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=71deg+-5deg

Timing setting

Test data 101603-9971
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101603-9971?





Group cross 101603-9971 ZEXEL

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
6D16

Nissan-Diesel 

9 400 615 307 
16713Z5961 
INJECTION-PUMP ASSEMBLY
FE6B

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
6D16
 
 
INJECTION-PUMP ASSEMBLY
6110T

China 

9 400 615 308 
 
INJECTION-PUMP ASSEMBLY
6110T
F 019 Z10 833 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 615 309 
16700Z5708 
INJECTION-PUMP ASSEMBLY
FE6B
 
16713Z5966 
INJECTION-PUMP ASSEMBLY
FE6A

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
6D22
9 400 615 310 
3310083C22 
INJECTION-PUMP ASSEMBLY
6D22

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
D1146

Dpico 

101603-9971  
 
 
INJECTION-PUMP ASSEMBLY
D1146

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
D1146

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
D1146
 
 
INJECTION-PUMP ASSEMBLY
6D22
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