101603-9961 ZEXEL 9 400 615 310 BOSCH INJECTION-PUMP ASSEMBLY 9400615310 1016039961 3310083c22


101603-9961 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 310 9400615310
ZEXEL 101603-9961 1016039961
HYUNDAI 3310083C22 3310083c22

Service parts 101603-9961 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4640
3. GOVERNOR 105419-0890
4. SUPPLY PUMP 105210-4151
5. AUTOM. ADVANCE MECHANIS 105614-4400
6. COUPLING PLATE 105662-0590
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6021
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-5010
14. NOZZLE 105015-5390
15. NOZZLE SET

Include in #1:

101603-9961 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 310 9400615310
ZEXEL 101603-9961 1016039961
HYUNDAI 3310083C22 3310083c22


Zexel num
Bosch num
Firm num
Name
101603-9961 
9 400 615 310 
3310083C22  HYUNDAI
INJECTION-PUMP ASSEMBLY
6D22 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.4
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   99.5 97.5 101.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.4+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   17.5 15.5 19.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   145 125 165
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1100++
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   4.5 4.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-9961
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2
----------
K=15 N1=1100r/min N2=725r/min
----------

Speed control lever angle

Test data 101603-9961
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(9deg)+-5deg b=(24deg)+-5deg

Stop lever angle

Test data 101603-9961
N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101603-9961
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




Have questions with 101603-9961?





Group cross 101603-9961 ZEXEL

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
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Nissan-Diesel 

9 400 615 307 
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China 

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Nissan-Diesel 

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Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
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101603-9961  
9 400 615 310 
3310083C22 
INJECTION-PUMP ASSEMBLY
6D22

Daewoo 

 
 
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Dpico 

 
 
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Daewoo 

 
 
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Dpico 

 
 
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