101603-8830 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016038830 8943900810


101603-8830 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-8830 1016038830
ISUZU 8943900810 8943900810

Service parts 101603-8830 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6330
3. GOVERNOR 105932-1460
4. SUPPLY PUMP 105210-6080
5. AUTOM. ADVANCE MECHANIS 105672-5290
6. COUPLING PLATE 105661-1101
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4292
11. Nozzle and Holder 8-94395-498-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-4700
14. NOZZLE 105025-0580
15. NOZZLE SET

Include in #1:

101603-8830 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101603-8830 1016038830
ISUZU 8943900810 8943900810


Zexel num
Bosch num
Firm num
Name
101603-8830 
101603-8831 
 
8943900810  ISUZU
INJECTION-PUMP ASSEMBLY
6HH1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Bosch type code   9 430 610 133
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4 3.95 4.05
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.5
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   87.5 85.9 89.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.6+-0.5
Pump speed r/min   240 240 240
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.5)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   87.5 86.5 88.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1
Pump speed r/min   1425 1425 1425
Average injection quantity mm3/st.   98 94 102
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.65
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   96.5 92.5 100.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   130 130 138
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   905--
Advance angle deg.   0 0 0
Load   0/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   855
Advance angle deg.   0.3
Load   0/4
Timer adjustment_03
Pump speed r/min   (900)
Advance angle deg.   0 0 0
Load   4/4
Remarks
Start
 
Timer adjustment_04
Pump speed r/min   1425
Advance angle deg.   5.5 5 6
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-8830
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=K97
----------

Speed control lever angle

Test data 101603-8830
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=11deg+-5deg b=39deg+-3deg

Stop lever angle

Test data 101603-8830
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=45mm
----------
a=12.5deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-8830
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=7deg
----------
a=(150deg)




Have questions with 101603-8830?





Group cross 101603-8830 ZEXEL

Isuzu 

9 400 615 280 
1156030360 
INJECTION-PUMP ASSEMBLY
6SD1
9 400 610 676 
1156030380 
INJECTION-PUMP ASSEMBLY
6SA1
 
8943958120 
INJECTION-PUMP ASSEMBLY
6HH1-N
9 400 610 677 
8943958121 
INJECTION-PUMP ASSEMBLY
6HH1-N
101603-8830  

101603-8831 
 
8943900810 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 610 678 
8943900811 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 610 679 
8943958131 
INJECTION-PUMP ASSEMBLY
6HH1-S
9 400 610 680 
1156031400 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 610 681 
8943909610 
INJECTION-PUMP ASSEMBLY
6HH1
 
8943909611 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 615 281 
8943909612 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 610 682 
8943909290 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 610 683 
8943909300 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 615 282 
8943910410 
INJECTION-PUMP ASSEMBLY
6HH1-S
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