101603-8862 ZEXEL 9 400 615 281 BOSCH INJECTION-PUMP ASSEMBLY 9400615281 1016038862 8943909612


101603-8862 INJECTION-PUMP ASSEMBLY
Rating:
31
Buy INJECTION-PUMP ASSEMBLY 101603-8862 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 615 281 9400615281
ZEXEL 101603-8862 1016038862
ISUZU 8943909612 8943909612

Include in #1:

Cross reference number

BOSCH 9 400 615 281 9400615281
ZEXEL 101603-8862 1016038862
ISUZU 8943909612 8943909612


Zexel num
Bosch num
Firm num
Name
101603-8862 
9 400 615 281 
8943909612  ISUZU
INJECTION-PUMP ASSEMBLY
6HH1 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.9
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   71 69.4 72.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.6+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.9)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   71 70 72
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.45
Pump speed r/min   1425 1425 1425
Average injection quantity mm3/st.   87.5 83.5 91.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1(10.9)
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   57 53.8 60.2
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   125 125 133
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-8862
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=K77
----------

Speed control lever angle

Test data 101603-8862
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=14deg+-5deg b=35deg+-3deg

Stop lever angle

Test data 101603-8862
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=46.5mm
----------
a=34.5deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-8862
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(160deg)




Have questions with 101603-8862?





Group cross 101603-8862 ZEXEL

Isuzu 

9 400 615 280 
1156030360 
INJECTION-PUMP ASSEMBLY
6SD1
9 400 610 676 
1156030380 
INJECTION-PUMP ASSEMBLY
6SA1
 
8943958120 
INJECTION-PUMP ASSEMBLY
6HH1-N
9 400 610 677 
8943958121 
INJECTION-PUMP ASSEMBLY
6HH1-N
 
8943900810 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 610 678 
8943900811 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 610 679 
8943958131 
INJECTION-PUMP ASSEMBLY
6HH1-S
9 400 610 680 
1156031400 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 610 681 
8943909610 
INJECTION-PUMP ASSEMBLY
6HH1
 
8943909611 
INJECTION-PUMP ASSEMBLY
6HH1
101603-8862  
9 400 615 281 
8943909612 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 610 682 
8943909290 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 610 683 
8943909300 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 615 282 
8943910410 
INJECTION-PUMP ASSEMBLY
6HH1-S
Back to top