101603-2792 ZEXEL F 019 Z10 982 BOSCH INJECTION-PUMP ASSEMBLY f019z10982 1016032792 220206381a


101603-2792 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 982 f019z10982
ZEXEL 101603-2792 1016032792
HINO 220206381A 220206381a

Service parts 101603-2792 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6590
3. GOVERNOR 105419-4670
4. SUPPLY PUMP 105210-6060
5. AUTOM. ADVANCE MECHANIS 105672-5450
6. COUPLING PLATE 105662-1520
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-8384
11. Nozzle and Holder 236003233B
12. Open Pre:MPa(Kqf/cm2) 16.7(170)/21.6(220)
13. NOZZLE-HOLDER 105030-3700
14. NOZZLE
15. NOZZLE SET 105019-2132

Include in #1:

101603-2792 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 982 f019z10982
ZEXEL 101603-2792 1016032792
HINO 220206381A 220206381a


Zexel num
Bosch num
Firm num
Name
101603-2792 
F 019 Z10 982 
220206381A  HINO
INJECTION-PUMP ASSEMBLY
J08C K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131425-0620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.77 3.83
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   104.5 102.5 106.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.5+-0.5
Pump speed r/min   620 620 620
Average injection quantity mm3/st.   9.5 8.5 10.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   9.7++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   120 120 130
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1(895)
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   (1065)
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2792
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2 (5)Idle sub spring setting: L1.
----------
K=12 N1=1250r/min N2=600r/min L1=7.9-0.2mm
----------

Speed control lever angle

Test data 101603-2792
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(13deg)+-5deg b=(24deg)+-5deg

Stop lever angle

Test data 101603-2792
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Normal stop (3)Rack position = bb or less, speed = cc
----------
aa=25mm bb=5.5mm cc=0r/min
----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101603-2792
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




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