101602-9581 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016029581 16790z5567


101602-9581 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-9581 1016029581
NISSAN-DIESEL 16790Z5567 16790z5567

Service parts 101602-9581 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3650
3. GOVERNOR 105400-3250
4. SUPPLY PUMP 105220-5640
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0391
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5511
11. Nozzle and Holder 16600-Z5511
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4520
14. NOZZLE 105015-5170
15. NOZZLE SET

Include in #1:

101602-9581 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-9581 1016029581
NISSAN-DIESEL 16790Z5567 16790z5567


Zexel num
Bosch num
Firm num
Name
101602-9581 
 
16790Z5567  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD614 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   45.4 43.8 47
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   44.3 42.3 46.3
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.2
Pump speed r/min   1180 1180 1180
Average injection quantity mm3/st.   38.8 36.8 40.8
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   7.8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.5 7.7 11.3
Max. variation between cylinders %   0 -12 12
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-9581
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL
----------
K=18 RAL=12+0.2mm
----------

Speed control lever angle

Test data 101602-9581
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=13deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 101602-9581
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-9581
(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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