101602-9540 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016029540

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101602-9540 1016029540

Cross reference number

ZEXEL 101602-9540 1016029540

Zexel num

Bosch num

Firm num

Name

101602-9540
101602-9541

NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD6 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 51.4 49.8 53

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8.2 6.4 10

Max. variation between cylinders % 0 -12 12

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL
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K=20 RAL=12+0.2mm
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
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a=24deg+-5deg b=26deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
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a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
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L=7.3mm
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a1=A a2=B a3=- a4=- a5=- a6=- r1=900r/min r2=900r/min r3=- r4=- r5=- r6=- Q1=54.7+-1.6mm3/st Q2=51.4+-1.6mm3/st Q3=- Q4=- Q5=- Q6=- c1=+-2% c2=+-2% c3=- c4=- c5=- c6=- a7=27 a8=26 a9=25 a10=24 a11=23 a12=22 a13=21 a14=20 a15=19 a16=18 a17=17 a18=16 a19=15 a20=14 r7=1350r/min r8=1300r/min r9=1250r/min r10=1200r/min r11=1150r/min r12=1100r/min r13=1050r/min r14=1000r/min r15=950r/min r16=900r/min r17=850r/min r18=800r/min r19=750r/min r20=700r/min R7=1450+-33r/min R8=1395+-32r/min R9=1340+-31r/min R10=1290+-30r/min R11=1235+-28r/min R12=1180+-27r/min R13=1130+-26r/min R14=1075+-25r/min R15=1020+-23r/min R16=965+-22r/min R17=915+-22r/min R18=860+-20r/min R19=805+-18r/min R20=750+-17r/min

Timing setting

(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
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a=(60deg)