101602-9561 ZEXEL 9 400 614 977 BOSCH INJECTION-PUMP ASSEMBLY 9400614977 1016029561 16712z5504

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 977 9400614977

ZEXEL 101602-9561 1016029561

NISSAN-DIESEL 16712Z5504 16712z5504

Service parts 101602-9561 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3650

3. GOVERNOR 105400-3281

4. SUPPLY PUMP 105220-5640

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0391

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5511

11. Nozzle and Holder 16600-Z5511

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4520

14. NOZZLE 105015-5170

15. NOZZLE SET

Include in #1:

101602-9561 as INJECTION-PUMP ASSEMBLY

Include in #2:

104741-6592 as _

Cross reference number

BOSCH 9 400 614 977 9400614977

ZEXEL 101602-9561 1016029561

NISSAN-DIESEL 16712Z5504 16712z5504

Zexel num

Bosch num

Firm num

Name

101602-9561

9 400 614 977

16712Z5504 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD6 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 44.7 43.1 46.3

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.4

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 37.5 35.9 39.1

Max. variation between cylinders % 0 -3 3

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8.2 6.4 10

Max. variation between cylinders % 0 -12 12

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2
----------
K=15 N1=900r/min N2=400r/min
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Speed control lever angle

F:Full speed I:Idle M:Minimum-maximum speed (1)Set the pump speed at aa. (At delivery) (2)Stopper bolt setting (3)Pump speed = bb
----------
aa=900r/min bb=750r/min
----------
a=8deg+-5deg b=21deg+-5deg c=5deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=B r1=750r/min r2=750r/min Q1=48.2+-1.6mm3/st Q2=44.7+-1.6mm3/st c1=+-2% c2=+-2% a3=18 a4=15 r3=900r/min r4=750r/min

Timing setting

(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
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----------
a=(60deg)