101602-4920 ZEXEL 9 400 614 858 BOSCH INJECTION-PUMP ASSEMBLY 9400614858 1016024920 1156022181

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 858 9400614858

ZEXEL 101602-4920 1016024920

ISUZU 1156022181 1156022181

Service parts 101602-4920 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3250

3. GOVERNOR 105400-4810

4. SUPPLY PUMP 105210-6420

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0430

7. COUPLING PLATE 156636-8420

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6951

11. Nozzle and Holder 1-15300-166-1

12. Open Pre:MPa(Kqf/cm2) 22.1

13. NOZZLE-HOLDER

105031-4771

14. NOZZLE 105015-4760

15. NOZZLE SET

Include in #1:

101402-0550 as _

101602-4920 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 858 9400614858

ZEXEL 101602-4920 1016024920

ISUZU 1156022181 1156022181

Zexel num

Bosch num

Firm num

Name

101602-4920

9 400 614 858

1156022181 ISUZU

INJECTION-PUMP ASSEMBLY
6SA1 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.5

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 72.4 71.4 73.4

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.8+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 11 9 13

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT not operating. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=9 N1=1000r/min N2=600r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(4deg)+-5deg b=(22deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=22deg
----------
a=(40deg)