101602-4991 ZEXEL 9 400 614 863 BOSCH INJECTION-PUMP ASSEMBLY 9400614863 1016024991 1156023081


101602-4991 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101602-4991 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 614 863 9400614863
ZEXEL 101602-4991 1016024991
ISUZU 1156023081 1156023081

Service parts 101602-4991 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3140
3. GOVERNOR 105400-4320
4. SUPPLY PUMP 105210-6540
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0430
7. COUPLING PLATE 156636-7020
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6771
11. Nozzle and Holder 1-15300-161-0
12. Open Pre:MPa(Kqf/cm2) 22.1(225)
13. NOZZLE-HOLDER 105031-4781
14. NOZZLE 105015-6430
15. NOZZLE SET

Include in #1:

101602-4991 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 863 9400614863
ZEXEL 101602-4991 1016024991
ISUZU 1156023081 1156023081


Zexel num
Bosch num
Firm num
Name
101602-4991 
101603-7140 
9 400 614 863 
1156023081  ISUZU
INJECTION-PUMP ASSEMBLY
6SA1T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.7 4.65 4.75
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   123.6 122.6 124.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.6+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9 7 11
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-4991
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT not operating. (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=14 N1=1100r/min N2=700r/min
----------

Speed control lever angle

Test data 101602-4991
F:Full speed I:Idle S:Stop (1)Stopper bolt setting (2)Seal at delivery.
----------

----------
a=25deg+-5deg b=10deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101602-4991
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-4991
(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(40deg)




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Group cross 101602-4991 ZEXEL

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101602-4991  

101603-7140 
9 400 614 863 
1156023081 
INJECTION-PUMP ASSEMBLY
6SA1T
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