101602-2861 ZEXEL 9 400 610 578 BOSCH INJECTION-PUMP ASSEMBLY 9400610578 1016022861 220204841a

Information Cross number Calibration Data Calibration Data Ex

Price: query
Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101602-2861 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 610 578 9400610578

ZEXEL 101602-2861 1016022861

HINO 220204841A 220204841a

Service parts 101602-2861 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-5501

3. GOVERNOR 105401-0881

4. SUPPLY PUMP 105210-5550

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0790

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6280

11. Nozzle and Holder 23600-2133A

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105030-4300

14. NOZZLE

105015-8590

15. NOZZLE SET

Include in #1:

101602-2861 as INJECTION-PUMP ASSEMBLY

101603-8551 as _

Cross reference number

BOSCH 9 400 610 578 9400610578

ZEXEL 101602-2861 1016022861

HINO 220204841A 220204841a

Zexel num

Bosch num

Firm num

Name

101602-2861
101602-2862

9 400 610 578

220204841A HINO

INJECTION-PUMP ASSEMBLY
H07C-TD K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.8 4.77 4.83

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 10

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 116.5 115 118

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Boost pressure kPa 137 137

Boost pressure mmHg 1030 1030

Injection quantity adjustment_02

Adjusting point -

Rack position 6.8+-0.5

Pump speed r/min 480 480 480

Average injection quantity mm3/st. 10.5 9.5 11.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-2

Boost pressure kPa 66.7 64 69.4

Boost pressure mmHg 500 480 520

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(11.3)

Boost pressure kPa 124 117.3 130.7

Boost pressure mmHg 930 880 980

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation (at 0 boost pressure): L1 (4)Boost compensator stroke: BCL (5)Main spring setting (6)Rack difference between N = N1 and N = N2 (7)Set idle sub-spring
----------
K=9 L1=12.9+-0.1mm BCL=2+-0.1mm N1=850r/min N2=500r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)When pump speed set at bb (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(1deg)+-5deg b=(5deg)+-5deg c=(18deg)+-5deg