101602-2492 ZEXEL 9 400 614 776 BOSCH INJECTION-PUMP ASSEMBLY 9400614776 1016022492 220203651b


101602-2492 INJECTION-PUMP ASSEMBLY
Rating:
54
Buy INJECTION-PUMP ASSEMBLY 101602-2492 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 614 776 9400614776
ZEXEL 101602-2492 1016022492
HINO 220203651B 220203651b

Service parts 101602-2492 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9940
3. GOVERNOR 105400-6221
4. SUPPLY PUMP 105220-5140
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-4821
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4230
11. Nozzle and Holder 23600-1580
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5030
14. NOZZLE 105015-5160
15. NOZZLE SET

Include in #1:

101602-2492 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 614 776 9400614776
ZEXEL 101602-2492 1016022492
HINO 220203651B 220203651b


Zexel num
Bosch num
Firm num
Name
101602-2492 
9 400 614 776 
220203651B  HINO
INJECTION-PUMP ASSEMBLY
W06D K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.05 3.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   45.6 43.6 47.6
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   43.7 40.7 46.7
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   7.8+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   63 63 73
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2492
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=11
----------

Speed control lever angle

Test data 101602-2492
F:Full speed I:Idle (1)Set the speed at aa, set the stopper bolt (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(2deg)+-5deg b=(15deg)+-5deg c=(5deg)+-5deg

Stop lever angle

Test data 101602-2492
N:Pump normal S:Stop the pump. (1)Distance from normal side pin = aa. (2)At shipping: rack position = bb or less, speed = cc. (3)Contacts normal side pin
----------
aa=2.5+-0.5mm bb=6.9mm cc=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(6deg)

Timing setting

Test data 101602-2492
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101602-2492?





Group cross 101602-2492 ZEXEL

Hino 

 
220202990A 
INJECTION-PUMP ASSEMBLY
H06C-TI
9 400 619 654 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 770 
220202991A 
INJECTION-PUMP ASSEMBLY
H06C-TI
 
220203360A 
INJECTION-PUMP ASSEMBLY
W06D
9 400 614 771 
220203361A 
INJECTION-PUMP ASSEMBLY
W06D
 
220203391A 
INJECTION-PUMP ASSEMBLY
H06C-T
9 400 614 772 
220203392A 
INJECTION-PUMP ASSEMBLY
H06C-T
9 400 614 773 
220006111A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 614 774 
220203430A 
INJECTION-PUMP ASSEMBLY
H06C-TI
9 400 614 775 
220203440A 
INJECTION-PUMP ASSEMBLY
W06D
 
220203470A 
INJECTION-PUMP ASSEMBLY
W06D
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 581 
220203471A 
INJECTION-PUMP ASSEMBLY
W06D
 
220203520A 
INJECTION-PUMP ASSEMBLY
W06D-TI
9 400 612 197 
220203521A 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 891 
220203550A 
INJECTION-PUMP ASSEMBLY
W06D
 
220203650A 
INJECTION-PUMP ASSEMBLY
W06D
9 400 610 162 
220203651A 
INJECTION-PUMP ASSEMBLY
W06D
101602-2492  
9 400 614 776 
220203651B 
INJECTION-PUMP ASSEMBLY
W06D
Back to top