101602-2460 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022460 220203470a


101602-2460 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-2460 1016022460
HINO 220203470A 220203470a

Service parts 101602-2460 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9940
3. GOVERNOR 105400-5910
4. SUPPLY PUMP 105220-5140
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-4821
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4230
11. Nozzle and Holder 23600-1580
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5030
14. NOZZLE 105015-5160
15. NOZZLE SET

Include in #1:

101602-2460 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-2460 1016022460
HINO 220203470A 220203470a


Zexel num
Bosch num
Firm num
Name
101602-2460 
101602-2461 
 
220203470A  HINO
INJECTION-PUMP ASSEMBLY
W06D * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.05 3.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   45.6 43.6 47.6
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   43.7 40.7 46.7
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   7.8+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   63 63 73
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2460
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Idle sub spring setting: L1.
----------
K=7 L1=7.5+-0.1mm
----------

Speed control lever angle

Test data 101602-2460
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=5deg+-5deg b=15deg+-5deg c=1deg+-5deg

Stop lever angle

Test data 101602-2460
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=6.9mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-2460
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101602-2460?





Group cross 101602-2460 ZEXEL

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