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Information injection-pump assembly
ZEXEL
101602-0300
1016020300
ISUZU
5156009240
5156009240
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Service parts 101602-0300 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-065-1
12.
Open Pre:MPa(Kqf/cm2)
18.1{185}
15.
NOZZLE SET
Cross reference number
ZEXEL
101602-0300
1016020300
ISUZU
5156009240
5156009240
| Zexel num | Bosch num | Firm num | Firm | Name |
|
101602-0300
101602-0301 |
5156009240 | ISUZU |
INJECTION-PUMP ASSEMBLY
6BD1 * |
Calibration Data:
Adjustment conditions Test oil ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
mm
6-2-600
Outer diameter - inner diameter - length (mm)
Outer diameter - inner diameter - length (mm)
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
R
Right
Right
Injection timing adjustment Direction of rotation (viewed from drive side) R
Right
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
NO.1
Drive side
Drive side
Difference between angles 1
deg.
60
59.5
60.5
Cal 1-5
Cal 1-5
Difference between angles 2
deg.
120
119.5
120.5
Cal 1-3
Cal 1-3
Difference between angles 3
deg.
180
179.5
180.5
Cal 1-6
Cal 1-6
Difference between angles 4
deg.
240
239.5
240.5
Cyl.1-2
Cyl.1-2
Difference between angles 5
deg.
300
299.5
300.5
Cal 1-4
Cal 1-4
Injection quantity adjustment Adjusting point A
Rack position
8.9
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
75
73.5
76.5
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02 Adjusting point B
Rack position
5.6+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
8.2
6.9
9.5
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Set the idle spring.
(3)Set idle sub-spring
----------
K=4
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=11deg+-5deg b=31deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=12deg+-5deg b=46deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=17deg48min
----------
a=(90deg)