Buy 101602-0300 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data


Information injection-pump assembly

ZEXEL 101602-0300 1016020300
ISUZU 5156009240 5156009240

You can buy parts: .

$119.35

05-08-2021
Steel Rule 3000x20x1,0 mm inox, satin, grad. ½mm-mm Tol. EC II, in foil
Vogel Germany

Service parts 101602-0300 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8180
3. GOVERNOR 105410-3770
4. SUPPLY PUMP 105220-4560
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4971
11. Nozzle and Holder 5-15300-065-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3471
14. NOZZLE 105015-3600
15. NOZZLE SET

Include in #1:

101602-0300 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-0300 1016020300
ISUZU 5156009240 5156009240


Zexel num Bosch num Firm num Firm Name
101602-0300 
101602-0301 
  5156009240  ISUZU INJECTION-PUMP ASSEMBLY
6BD1 *

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-5
Difference between angles 2 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cyl.1-2
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-4


Injection quantity adjustment
Adjusting point   A
Rack position   8.9
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   75 73.5 76.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   5.6+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8.2 6.9 9.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:



Governor adjustment

Test data 101602-0300 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set the idle spring. (3)Set idle sub-spring
----------
K=4
----------



Speed control lever angle

Test data 101602-0300 F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+-5deg b=31deg+-5deg



Stop lever angle

Test data 101602-0300 N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg



Timing setting

Test data 101602-0300 (1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg48min
----------
a=(90deg)





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Group cross 101602-0300 ZEXEL

Isuzu 

101602-0300 
101602-0301 
  5156009240  INJECTION-PUMP ASSEMBLY
6BD1
101602-0301    5156009243  INJECTION-PUMP ASSEMBLY
6BD1
101602-0310 
101602-8210 
  5156009024  INJECTION-PUMP ASSEMBLY
6BD1
101602-0320    5156006843 
6BD1
101602-0330  9 400 610 325  5156008965  INJECTION-PUMP ASSEMBLY
6BB1
101602-0340    5156009920  INJECTION-PUMP ASSEMBLY
6BB1
101602-0350 
101602-8280 
  5156007863  INJECTION-PUMP ASSEMBLY
6BB1
101602-0360    5156010484  INJECTION-PUMP ASSEMBLY
6BD1
101602-0370 
101602-0371 
  5156010493  INJECTION-PUMP ASSEMBLY
6BD1
101602-0371 
101602-8230 
9 400 619 652  5156010494  INJECTION-PUMP ASSEMBLY
6BD1
101602-0380 
101602-0381 
  5156010504  INJECTION-PUMP ASSEMBLY
6BD1
101602-0381 
101602-8240 
  5156010505  INJECTION-PUMP ASSEMBLY
6BD1
101602-0390    5156010520  INJECTION-PUMP ASSEMBLY
6BD1
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