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Information injection-pump assembly
ZEXEL
101602-0350
1016020350
ISUZU
5156007863
5156007863
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Service parts 101602-0350 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-089-1
12.
Open Pre:MPa(Kqf/cm2)
18.1{185}
15.
NOZZLE SET
Include in #1:
101602-0350
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
101602-0350
1016020350
ISUZU
5156007863
5156007863
| Zexel num | Bosch num | Firm num | Firm | Name |
|
101602-0350
101602-8280 |
5156007863 | ISUZU |
INJECTION-PUMP ASSEMBLY
6BB1 * K 14BE PE6A PE |
Calibration Data:
Adjustment conditions Test oil ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
mm
6-2-600
Outer diameter - inner diameter - length (mm)
Outer diameter - inner diameter - length (mm)
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
R
Right
Right
Injection timing adjustment Direction of rotation (viewed from drive side) R
Right
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
NO.1
Drive side
Drive side
Difference between angles 1
deg.
60
59.5
60.5
Cal 1-5
Cal 1-5
Difference between angles 2
deg.
120
119.5
120.5
Cal 1-3
Cal 1-3
Difference between angles 3
deg.
180
179.5
180.5
Cal 1-6
Cal 1-6
Difference between angles 4
deg.
240
239.5
240.5
Cyl.1-2
Cyl.1-2
Difference between angles 5
deg.
300
299.5
300.5
Cal 1-4
Cal 1-4
Injection quantity adjustment Adjusting point A
Rack position
8.2
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
44.2
43.2
45.2
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02 Adjusting point B
Rack position
8.2+-0.5
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
42.3
38.3
46.3
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03 Adjusting point C
Rack position
7.2+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
11
9.7
12.3
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Set idle sub-spring
----------
K=4
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=3deg+-5deg b=25deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=12deg+-5deg b=46deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(90deg)