Buy 101602-0350 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data


Information injection-pump assembly

ZEXEL 101602-0350 1016020350
ISUZU 5156007863 5156007863

You can buy parts: .

$144.21

14-10-2021
Steel Rule 3500x20x1,0 mm inox, satin, grad. ½mm-mm Tol. EC II, in foil
Vogel Germany

Service parts 101602-0350 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8120
3. GOVERNOR 105410-3900
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-5821
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4582
11. Nozzle and Holder 5-15300-089-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3952
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101602-0350 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101602-0350 1016020350
ISUZU 5156007863 5156007863


Zexel num Bosch num Firm num Firm Name
101602-0350 
101602-8280 
  5156007863  ISUZU INJECTION-PUMP ASSEMBLY
6BB1 * K 14BE PE6A PE

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-5
Difference between angles 2 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cyl.1-2
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-4


Injection quantity adjustment
Adjusting point   A
Rack position   8.2
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   44.2 43.2 45.2
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   8.2+-0.5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   42.3 38.3 46.3
Max. variation between cylinders %   0 -4 4
Fixing the lever   *


Injection quantity adjustment_03
Adjusting point   C
Rack position   7.2+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   11 9.7 12.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks  
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:



Governor adjustment

Test data 101602-0350 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring
----------
K=4
----------



Speed control lever angle

Test data 101602-0350 F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=25deg+-5deg



Stop lever angle

Test data 101602-0350 N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg



Timing setting

Test data 101602-0350 (1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(90deg)





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Group cross 101602-0350 ZEXEL

Isuzu 

101602-0300 
101602-0301 
  5156009240  INJECTION-PUMP ASSEMBLY
6BD1
101602-0301    5156009243  INJECTION-PUMP ASSEMBLY
6BD1
101602-0310 
101602-8210 
  5156009024  INJECTION-PUMP ASSEMBLY
6BD1
101602-0320    5156006843 
6BD1
101602-0330  9 400 610 325  5156008965  INJECTION-PUMP ASSEMBLY
6BB1
101602-0340    5156009920  INJECTION-PUMP ASSEMBLY
6BB1
101602-0350 
101602-8280 
  5156007863  INJECTION-PUMP ASSEMBLY
6BB1
101602-0360    5156010484  INJECTION-PUMP ASSEMBLY
6BD1
101602-0370 
101602-0371 
  5156010493  INJECTION-PUMP ASSEMBLY
6BD1
101602-0371 
101602-8230 
9 400 619 652  5156010494  INJECTION-PUMP ASSEMBLY
6BD1
101602-0380 
101602-0381 
  5156010504  INJECTION-PUMP ASSEMBLY
6BD1
101602-0381 
101602-8240 
  5156010505  INJECTION-PUMP ASSEMBLY
6BD1
101602-0390    5156010520  INJECTION-PUMP ASSEMBLY
6BD1
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