101602-0310 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016020310 5156009024


101602-0310 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-0310 1016020310
ISUZU 5156009024 5156009024

Service parts 101602-0310 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8140
3. GOVERNOR 105410-3780
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-3921
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4971
11. Nozzle and Holder 5-15300-065-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3471
14. NOZZLE 105015-3600
15. NOZZLE SET

Include in #1:

101602-0310 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-0310 1016020310
ISUZU 5156009024 5156009024


Zexel num
Bosch num
Firm num
Name
101602-0310 
101602-8210 
 
5156009024  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.9
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   55 53.2 56.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   9 7.7 10.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-0310
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=14 N1=1000r/min N2=800r/min
----------

Speed control lever angle

Test data 101602-0310
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)When pump speed set at bb
----------
aa=1410r/min bb=1010r/min
----------
a=32deg+-5deg b=17deg+-5deg c=13deg+-5deg

Stop lever angle

Test data 101602-0310
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

Test data 101602-0310
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(90deg)




Have questions with 101602-0310?





Group cross 101602-0310 ZEXEL

Isuzu 

 
5156009240 
INJECTION-PUMP ASSEMBLY
6BD1
 
5156009243 
INJECTION-PUMP ASSEMBLY
6BD1
101602-0310  

101602-8210 
 
5156009024 
INJECTION-PUMP ASSEMBLY
6BD1
 
5156006843 

6BD1
9 400 610 325 
5156008965 
INJECTION-PUMP ASSEMBLY
6BB1
 
5156009920 
INJECTION-PUMP ASSEMBLY
6BB1
 
5156007863 
INJECTION-PUMP ASSEMBLY
6BB1
 
5156010484 
INJECTION-PUMP ASSEMBLY
6BD1
 
5156010493 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 619 652 
5156010494 
INJECTION-PUMP ASSEMBLY
6BD1
 
5156010504 
INJECTION-PUMP ASSEMBLY
6BD1
 
5156010505 
INJECTION-PUMP ASSEMBLY
6BD1
 
5156010520 
INJECTION-PUMP ASSEMBLY
6BD1
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