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101601-4402 ZEXEL 9 400 614 591 BOSCH INJECTION-PUMP ASSEMBLY 9400614591 1016014402 5156008746


101601-4402 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 591 9400614591
ZEXEL 101601-4402 1016014402
ISUZU 5156008746 5156008746

Service parts 101601-4402 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4840
3. GOVERNOR 105931-7020
4. SUPPLY PUMP 105220-5910
5. AUTOM. ADVANCE MECHANIS 105612-1560
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4582
11. Nozzle and Holder 5-15300-089-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3952
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101601-4402 as INJECTION-PUMP ASSEMBLY
106672-9981 as _

Cross reference number

BOSCH 9 400 614 591 9400614591
ZEXEL 101601-4402 1016014402
ISUZU 5156008746 5156008746


Zexel num
Bosch num
Firm num
Name
101601-4402 
9 400 614 591 
5156008746  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   59.4 57.8 61
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9.3 8 10.6
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.6)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   59.4 58.4 60.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(11.6)
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   63.1 59.1 67.1
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.05
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   60.6 57.4 63.8
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1+0.2
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   48.8 45.6 52
Fixing the lever   *
Timer adjustment
Pump speed r/min   1350+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   1500
Advance angle deg.   2.1 1.6 2.6
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   4 3.5 4.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101601-4402
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL
----------
T1=E59 RAL=(13.5)+0.2mm
----------

Speed control lever angle

Test data 101601-4402
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=39deg+-5deg b=40deg+-3deg

Stop lever angle

Test data 101601-4402
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101601-4402
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




Have questions with 101601-4402?





Group cross 101601-4402 ZEXEL

Isuzu 

101601-4400  

101601-4402 
 
5156008743 
INJECTION-PUMP ASSEMBLY
6BD1
101601-4401  

101601-4402 
 
5156008744 
INJECTION-PUMP ASSEMBLY
6BD1
101601-4402  
9 400 614 591 
5156008746 
INJECTION-PUMP ASSEMBLY
6BD1
101601-4410  
 
5156009343 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4420  

101601-4530 
 
5156009530 

6BD1
101601-4430  
 
5156009511 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4440  
 
5156008880 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4450  
 
5156008900 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4460  

101601-4690 
 
5156009040 

6BB1
101601-4470  

101601-4710 
 
5156009050 

6BB1
101601-4480  

101601-4650 
 
5156009600 

101601-4490  

101601-4660 
 
5156009620 

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