101601-4401 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016014401 5156008744

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101601-4401 1016014401

ISUZU 5156008744 5156008744

Service parts 101601-4401 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-2990

3. GOVERNOR 105931-6370

4. SUPPLY PUMP 105220-4561

5. AUTOM. ADVANCE MECHANIS 105612-1560

6. COUPLING PLATE 105661-3230

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4582

11. Nozzle and Holder 5-15300-089-1

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105031-3952

14. NOZZLE

105015-4130

15. NOZZLE SET

Include in #1:

101601-4401 as INJECTION-PUMP ASSEMBLY

106672-9980 as _

Cross reference number

ZEXEL 101601-4401 1016014401

ISUZU 5156008744 5156008744

Zexel num

Bosch num

Firm num

Name

101601-4401
101601-4402

5156008744 ISUZU

INJECTION-PUMP ASSEMBLY
6BD1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.6

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 59.4 57.8 61

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 9.3 8 10.6

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.6)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 59.4 58.4 60.4

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1(11.6)

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 63.1 59.1 67.1

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.05

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 60.6 57.4 63.8

Fixing the lever *

Injection quantity adjustment_06

Adjusting point D

Rack position R1+0.2

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 48.8 45.6 52

Fixing the lever *

Injection quantity adjustment_07

Adjusting point I

Rack position (13.5)+0 .2

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 60.5 60.5 65.5

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1350+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1500

Advance angle deg. 2.1 1.6 2.6

Timer adjustment_03

Pump speed r/min 1600

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL
----------
T1=E00 RAL=(13.5)+0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=39deg+-5deg b=40deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)

Have questions with 101601-4401?

Group cross 101601-4401 ZEXEL

Isuzu

101601-4400

101601-4402

5156008743

INJECTION-PUMP ASSEMBLY
6BD1

101601-4401

101601-4402

5156008744

INJECTION-PUMP ASSEMBLY
6BD1

101601-4402

9 400 614 591

5156008746

INJECTION-PUMP ASSEMBLY
6BD1

101601-4410

5156009343

INJECTION-PUMP ASSEMBLY
6BB1

101601-4420

101601-4530

5156009530

6BD1

101601-4430

5156009511

INJECTION-PUMP ASSEMBLY
6BB1

101601-4440

5156008880

INJECTION-PUMP ASSEMBLY
6BB1

101601-4450

5156008900

INJECTION-PUMP ASSEMBLY
6BB1

101601-4460

101601-4690

5156009040

6BB1

101601-4470

101601-4710

5156009050

6BB1

101601-4480

101601-4650

5156009600

101601-4490

101601-4660

5156009620