101502-9110 ZEXEL 9 400 613 201 BOSCH INJECTION-PUMP ASSEMBLY 9400613201 1015029110 1g41451011


101502-9110 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 201 9400613201
ZEXEL 101502-9110 1015029110
KUBOTA 1G41451011 1g41451011

Service parts 101502-9110 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101050-8130
3. GOVERNOR 105419-5070
4. SUPPLY PUMP 105220-7220
5. AUTOM. ADVANCE MECHANIS 105676-8141
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-8352
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 18.6{190}/22.6{230}
13. NOZZLE-HOLDER 105048-4520
14. NOZZLE
15. NOZZLE SET 105019-1530

Include in #1:

101502-9110 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 201 9400613201
ZEXEL 101502-9110 1015029110
KUBOTA 1G41451011 1g41451011


Zexel num
Bosch num
Firm num
Name
101502-9110 
9 400 613 201 
1G41451011  KUBOTA
INJECTION-PUMP ASSEMBLY
F5802 K 14BZ INJECTION PUMP ASSY PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-5-4- 2
Pre-stroke mm   4 3.95 4.05
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   72 71.5 72.5
Difference between angles 2
Cal 1-5
deg.   144 143.5 144.5
Difference between angles 3
Cal 1-4
deg.   216 215.5 216.5
Difference between angles 4
Cyl.1-2
deg.   288 287.5 288.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.6
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   100.5 99.5 101.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.1
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   109 99 119
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9 7 11
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2 1.7 2.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101502-9110
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Rack difference between N = N1 and N = N2 (4)Set idle sub-spring
----------
K=12 N1=1200r/min N2=400r/min
----------

Speed control lever angle

Test data 101502-9110
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(38deg)+-5deg b=(17deg)+-5deg

Stop lever angle

Test data 101502-9110
N:Pump normal S:Stop the pump. (1)Normal (2)Use the hole at R = aa
----------
aa=60mm
----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101502-9110
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)At rack position = aa (4)-
----------
aa=11.6mm
----------
a=(130deg)




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