101482-9081 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014829081 1679090309


101482-9081 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101482-9081 1014829081
NISSAN-DIESEL 1679090309 1679090309

Cross reference number

ZEXEL 101482-9081 1014829081
NISSAN-DIESEL 1679090309 1679090309


Zexel num
Bosch num
Firm num
Name
101482-9081 
 
1679090309  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
BD30 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   59.9 58.9 60.9
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.2+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   8 6 10
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   10.9++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62 62 72
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101482-9081
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)No set force (4)Main spring setting (5)Set idle sub-spring
----------
K=13
----------

Speed control lever angle

Test data 101482-9081
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=19deg+-5deg

Stop lever angle

Test data 101482-9081
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=12deg+-5deg b=53deg+-5deg

Timing setting

Test data 101482-9081
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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