101482-9040 ZEXEL 9 400 611 502 BOSCH INJECTION-PUMP ASSEMBLY 9400611502 1014829040 1671290112


101482-9040 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 502 9400611502
ZEXEL 101482-9040 1014829040
NISSAN-DIESEL 1671290112 1671290112

Service parts 101482-9040 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101048-9010
3. GOVERNOR 105400-2971
4. SUPPLY PUMP 105220-4840
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-6920
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5460
11. Nozzle and Holder 16600-T9300
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4290
14. NOZZLE 105015-6490
15. NOZZLE SET

Include in #1:

101482-9040 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 502 9400611502
ZEXEL 101482-9040 1014829040
NISSAN-DIESEL 1671290112 1671290112


Zexel num
Bosch num
Firm num
Name
101482-9040 
9 400 611 502 
1671290112  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD33T * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   46.9 45.8 48
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.3
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   37.9 35.9 39.9
Max. variation between cylinders %   0 -2.5 2.5
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10 8 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   13.3+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   81 71 91
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101482-9040
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
----------
K=10 N1=750r/min N2=300r/min L1=6.3-0.5mm
----------

Speed control lever angle

Test data 101482-9040
F:Full speed I:Idle (1)Speed set at aa (setting at shipping) (2)Stopper bolt setting (3)Pump speed = bb
----------
aa=900r/min bb=750r/min
----------
a=7deg+-5deg b=23deg+-5deg c=6deg+-5deg

Stop lever angle

Test data 101482-9040
N:Pump normal S:Stop the pump.
----------

----------
a=10.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101482-9040
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=B r1=750r/min r2=750r/min Q1=- Q2=46.9+-1.1mm3/st c1=+-2.5% c2=+-2.5% a3=18 a4=15 r3=900r/min r4=750r/min

Timing setting

Test data 101482-9040
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (position of gear's 'M' mark) (3)B.T.D.C.: aa (4)-
----------
aa=(14deg)
----------
a=(60deg)




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