101482-9040 ZEXEL 9 400 611 502 BOSCH INJECTION-PUMP ASSEMBLY 9400611502 1014829040 1671290112

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 611 502 9400611502

ZEXEL 101482-9040 1014829040

NISSAN-DIESEL 1671290112 1671290112

Service parts 101482-9040 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101048-9010

3. GOVERNOR 105400-2971

4. SUPPLY PUMP 105220-4840

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-6920

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5460

11. Nozzle and Holder 16600-T9300

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-4290

14. NOZZLE

105015-6490

15. NOZZLE SET

Include in #1:

101482-9040 as INJECTION-PUMP ASSEMBLY

104304-4100 as _

Cross reference number

BOSCH 9 400 611 502 9400611502

ZEXEL 101482-9040 1014829040

NISSAN-DIESEL 1671290112 1671290112

Zexel num

Bosch num

Firm num

Name

101482-9040

9 400 611 502

1671290112 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD33T * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.8 2.75 2.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.9

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 46.9 45.8 48

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.3

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 37.9 35.9 39.9

Max. variation between cylinders % 0 -2.5 2.5

Fixing the rack *

Injection quantity adjustment_03

Adjusting point -

Rack position 8+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10 8 12

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_04

Adjusting point D

Rack position 13.3+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 81 71 91

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
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K=10 N1=750r/min N2=300r/min L1=6.3-0.5mm
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Speed control lever angle

F:Full speed I:Idle (1)Speed set at aa (setting at shipping) (2)Stopper bolt setting (3)Pump speed = bb
----------
aa=900r/min bb=750r/min
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a=7deg+-5deg b=23deg+-5deg c=6deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
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----------
a=10.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

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a1=A a2=B r1=750r/min r2=750r/min Q1=- Q2=46.9+-1.1mm3/st c1=+-2.5% c2=+-2.5% a3=18 a4=15 r3=900r/min r4=750r/min

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (position of gear's 'M' mark) (3)B.T.D.C.: aa (4)-
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aa=(14deg)
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a=(60deg)